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View Full Version : Dodge Ram Lorenz Bilstein 5100 System Installed



Rockcrawler
05-24-2007, 12:57 PM
I just bought a 5100 system from Lorenz a week or so ago and built the Truck up in stages as the parts arrived. It was interesting for me to see the results the different parts had in the ride quality vs. stock and thought some of you might be interested as well.

Step 1... The first parts to go on were the Dual Purpose Leafs. The install was pretty straightforward, lift the truck by the frame, let the axle droop and lift it back up slightly with a floor jack to get the springs to neutral. Loosen up the ubolts and drop the axle then work on the spring mounts. I did this part alone, but I would highly recommend getting a friend to help you move the old springs out and put the new springs in under the truck. Other than the weight of the springs, the only difficulty was getting the center pins lined up. These fell into place with a little persuasion. After the springs were in, the new Bilstein 5100 shocks bolted in easily. At this point, I didn't have the new front coils yet, so I decided to take it for a shakedown run with just the DP Leaf Springs and the new rear shocks. All I can say is WOW what a ride difference! The back of the truck just floated over the speed humps on my street and nice and smooth on the road. I noticed some clunking and discovered I hadn't tightened down the upper shock mount on the passenger side. 5 minutes back in the garage and the real shakedown run began. I took it through the Tucson Mountain Park and Saguaro National Park near my house. The ride quality was awesome, but I noticed there was significantly more body roll than I had stock. I took it through some gravel roads in the park and roads that I was previously able to drive at only 5 mph or so I was now easily able to drive at 25 or 30 mph. The rear end stayed planted and didn't start bouncing sideways and kicking out or shaking me to death as it had with the stock springs. I gained about 1/4 inch of height in the back with the DP Leaf Springs. Total install time about 4 hours.

Thoughts at this point were VERY nice ride, but I will have to do something about that body roll and hopefully the new front coils will take care of that.

Step 2.... coils still aren't here, but I wanted to see what the difference the new Bilstein shocks will make in the front with the stock coils. The ride was much plusher and more comfortable however it was very easy to bottom out the front end with the Bilstein shocks and the stock coils. As you enter the mountain park, there are several "whoops" on the paved road and I was able to bottom out the front suspension at 30 mph... hmm... not good. The front end would also bottom out going over the speed humps. Now I know why there are stiffer coils on the way! Speeds were essentially unchanged through my same test loop of twists and turns and whoops on pavement and offroad however the body roll got worse. Total install time about 1.5 hours.

Step 3... The coils showed up and I got those installed. Install was pretty straightforward on these as well. Support the truck, let the axle hang and run a floor jack under each side of the axle for support. Disconnect the shocks and pull out the coils. I was able to pull the coils straight out and worked a bit to put the new driver's side coil in, but ended up having to disconnect the track bar and have a friend push down on the axle a bit to get the new passenger side coil in. Reconnecting the track bar was somewhat of a pain taking a combination of twisting the axle up and turning the steering wheel. Dropping the the sway bar mounts was pretty straightforward as well and the drop blocks fit right in with the new hardware supplied by Lorenz. I gained about 1 3/4 inches in the front with the new coils. Total install time about 2.5 hours.

Shakedown time... I took it back through the mountain park and body roll is more than stock, but much better than the DP Leaf Springs and the Stock front coils. The front end doesn't bottom out through the whoops or over the speed humps. On road ride is much improved with the full system over stock. It was getting late, after the coil install, so I haven't run the truck back through the offroad portion of my test loop, but will get to that this weekend and report back. Overall impressions are positive. My truck is WAAAY more fun to drive. It hugs the road rather than skipping over it with the stock suspension. Pics to follow.

Kyle

TEETS
05-24-2007, 01:13 PM
nice write up it sounds like my day tuesday putting in the 2.25 sway a way kit. post a pic I wanna see the difference between the 2 systems if you have one. :wings:

Rockcrawler
05-24-2007, 02:14 PM
I haven't gotten my pics together yet, but the only difference is going to be the shocks and the mini pak vs. the dual purpose rear leaf springs.

How did your height come out? About the same as mine?

Kyle

Dirty Harry
05-24-2007, 03:04 PM
Do you guys tow heavy loads (5th wheel or Jeep on a trailer) with your trucks? I am curious to hear how the Lorenz suspension handles towing duty since you remove the overload spring. Please report back if you can. Thanks!

TEETS
05-24-2007, 03:06 PM
no I got the 3" in the front and about 1.5" in the rear the 2.25 saw kit is supposed to get more lift than the bilstein does. my pics are in a build thread i started it is fitting 37s fine

Rockcrawler
05-24-2007, 04:01 PM
There is still an overload in both systems. The mini pack that Teets has basically replaces the single leaf overload that is about 3/4" thick with several thinner leaves. The springs in my system have softer primaries than stock and have an overload that has several leaves in it that increase the spring rate to one higher than stock when the removable bump stops are installed. I still plan to tow my Jeep with my truck and from what I've heard on TDR, the springs I have now w/ the bumpstops installed will actually improve the handling while towing and make the truck more stable.

Kyle

Dirty Harry
05-24-2007, 04:10 PM
Why do you mention the bumpstops for towing? Is the truck sitting on the bumpstops when fully loaded? My biggest concern with these systems has always been sacrificed towing ability but it sounds like those concerns are unfounded.

TEETS
05-24-2007, 06:29 PM
when I was ordering mine I called up sean lorenz and he said if you tow heavy he would go with the add a pack and this would leave you with the same payload and towing as stock. He also said if you tow but it is not that heavy go with the new springs like rockcrawler got. Lorenz will also do special shock valving for you specific need at no extra cost so they will suit what you do with your truck.

Rockcrawler
05-24-2007, 06:50 PM
Dirty Harry... go to this site to see what I'm talking about. The removable bumpstops fit between the primary and secondary spring packs. This is entirely different than the axle bumpstop. I just realized what I was typing earlier made perfect sense to me... but probably not to anyone else! :)

http://www.lorenzindustries.com/buildups_installation_leafs.html

and

http://www.lorenzindustries.com/products_leafs.html

Kyle

Dirty Harry
05-24-2007, 07:42 PM
Thanks for the link, that makes more sense now. :jumping:

Rockcrawler
05-26-2007, 12:39 PM
I finally have a few pics... I just realized I never took any of the rear axle setup though. I will have to post those later.

Kyle

TEETS
05-26-2007, 01:34 PM
Looks great! those are 35's right?

Rockcrawler
05-26-2007, 02:52 PM
315 70 17, so yeah, basically a 35. I was trying to look at the comparison between our trucks w/ the 35s vs. 37s.

TEETS
05-26-2007, 06:37 PM
thats what I was doing thats why I wanted to make sure they were 35s. on the lorenz site it says the 2.25 kit lift it more than the fox that you have but I believe they are the same coils but maybe not I dont know.

Rockcrawler
05-29-2007, 08:08 PM
Here are the pics of the rear axle setup with the Dual Purpose Leaf Springs.

Kyle

calamaridog
06-01-2007, 07:39 AM
I love the truck.

Rockcrawler
06-01-2007, 11:49 AM
Thank you....

Now it just needs offroad bumpers front and rear, refrigerator, rooftop tent mount and....

:wings:

AZCPP
06-09-2007, 07:21 AM
Rockcrawler,
What size is your spare? Is it a 315/70 also? I just put a set of #15's on my dodge and just by eyeballing it didn't think I could get on under there.

Rockcrawler
06-09-2007, 01:53 PM
It *just* squeezes in there. I don't remember how much room there is to spare, but it clears w/o interference with the tow hitch or the rear axle/suspension.

Kyle

AZCPP
06-09-2007, 03:04 PM
Cool, thanks. BTW your truck is sweet.