Post up your drawer/storage system [Archive] - Page 2

shovelbum

08-04-2010, 02:03 AM

I got a 2000 Ford Expedition, prompting the recent sale of my FJ60. I didn't have much cash on hand for customization, but with a little luck, ingenuity, and perserverance, I came out not half bad. I labeled one of the pictures and have notes below:

1. Anvil case (44 x 18 x 12") bolted to shelf (# 2); $30 on Craigslist
2. 1/2" plywood shelf (44 x 18") (left over from an old project), faced with aluminum C-channel (see #7 below)
3. Heavy duty drawer (?) slides; $4 at Goodwill
4. ASML case (52 x 26 x 10"); $25 at Goodwill
5. Storage spaces for fishing poles, folding chairs, etc.
6. Three 2x8s, each 4' long, running lengthwise (see other picture); $7 at Home Depot
7. Two military crates (14 x 46 x 6") with moveable dividers; $5 each at Savers. Plastic lids slid on and off via aluminum tracks down each edge. The lids were discarded and the tracks reversed so that the channels faced outward. Aluminum C-channel was then attached to the 2x8s to either side ($20 at Ace). Thus, the boxes were turned into drawers that slide in and out. They carry long and bulky gear.
8. Plastic faceplate cut from removed lid (see #7 above)
*All hardware left over from past projects (free! kind of)

The upper box is mounted so that when it is rolled all the way forward (toward the front of the truck), it acts as a counter-balance for the bottom box's lid. Gear that is needed often is stored in the top box. When something from the bottom box is needed, you unlatch it and slide the top box forward. The weight of the top box lifts the bottom box's lid and keeps it open.

The three 2x8s (# 6) run forward to the back of the truck's rear seats. Neither of the boxes go that far forward, so I put a deck over the top of the 2x8s. This allows unimpeded storage underneath (# 5) as well as atop the deck (duffels). When the top box is pushed forward and the lower box lid is open, the lower, forward edge of the top box rests on this deck, preventing undue strain.

Extra gear (folding table, etc.) can be strapped between the two boxes. The whole shebang is tied into the stock lashing points.

This sure isn't as fancy as a lot of the storage systems I've seen, but it is plenty sturdy, gets the job done, and didn't break the bank.

WVF150

08-04-2010, 02:35 AM

Seeing all these storage solutions makes me want my flippac so bad I cant stand it, and it really sucks I live on the east coat and they make them on the west coast and shipping is so freaking high.

Cant wait to get enough money saved to get one.

FJLED

08-04-2010, 12:16 PM

jay3253

08-04-2010, 03:47 PM

I did this just last week with my father-n-law. I decided to replace one of my drawers with a kitchen but still have a lot of work to do on the whole thing. I am looking for legs for the kitchen because it can be pulled completely out and set up as a table. Will post more pictures when I get it worked out.

Drawer System (http://picasaweb.google.com/jasonp3253/2010PADrawerSystem#)

roadtripcrazed

08-11-2010, 02:42 AM

Here's a teaser pic.

http://lh6.ggpht.com/_mLNte2_Jl4E/TGHnxY8jgMI/AAAAAAAAAs8/uO2AWHO6W7Y/IMG_1212.JPG

More information can be found here (http://www.expeditionportal.com/forum/showthread.php?t=47516).

thebrassnuckles

08-11-2010, 02:14 PM

its not really a drawer but I found this storage container at home depot, its works pretty well. I havent decided what I'm gonna put inside it yet.. I am going to cover it in carpet, the other side of the box will hold my coleman 3 burner stove and some other stuff, and when I'm not out camping, it fits a pelican 1700 case for my rifle juuuuust barely. the nato fuel cans slip into the sides pretty well, I havet tried it with a full one, but I have water cans I plan on using there.. no fuel inside..

the sleep platform is removeable and hinged in the middle, so I can still use both the rear seats for my family. It is made of 3/4" plywood I had laying around. With the slight angle it has it is pretty comfortable without a pad. I plan on making a foam mattress that fits on it to help even more in that dept.

the whole setup has probably cost me about 40 bucks so far, and the biggest expense was the container. I only bought 1 sheet of 1/2" plywood for the top and bottom of the box, the rest is 3/4" I had left over from a previous project.

pics:
http://i27.photobucket.com/albums/c199/brassnuckles/5cb04e69.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/b7094972.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/6efbf6f5.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/bca75a98.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/d1b41f45.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/eb13143d.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/5cfa2804.jpg

http://i27.photobucket.com/albums/c199/brassnuckles/bd2b20b5.jpg

Mr. Leary

08-11-2010, 04:38 PM

Still needs to be painted...

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0497.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0499.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0500.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0501.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0505.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0506.jpg

http://i936.photobucket.com/albums/ad201/mleary607/Driveway/IMG_0507.jpg

Hill, Bill E.

08-16-2010, 03:40 AM

Started on my storage/sleep platform in the XJ.

http://i114.photobucket.com/albums/n274/hillbillecj7/fabbed%20stuff%20XJ/2010-08-15174833.jpg

Front access holes:

http://i114.photobucket.com/albums/n274/hillbillecj7/fabbed%20stuff%20XJ/2010-08-15175123.jpg

Stuff the tools and spare driveshaft, axle shafts in the left rear compartment:

http://i114.photobucket.com/albums/n274/hillbillecj7/fabbed%20stuff%20XJ/2010-08-15174842.jpg

OOPS!! Didn't make the compartment deep enough for the longside front axle shaft:snorkel:

"There!! I fixed it!!" Grabbed the 'Hole-Hog' drill and holesaw:

http://i114.photobucket.com/albums/n274/hillbillecj7/fabbed%20stuff%20XJ/2010-08-15175105.jpg

The axle pokes into the front storage bin, but it's not in the way.

Going to carpet it, and throw a futon mattress on top.

Whole thing is removable, so I can still seat 4 when needed.

wipeout

08-25-2010, 01:31 PM

Here is the one I built a few months ago for the jeep.
http://img137.imageshack.us/img137/7245/drawersopen6.jpg

KLAKEBRONCO

08-25-2010, 02:16 PM

thebrassnuckles

08-25-2010, 03:33 PM

Why not add tie downs, and pack things in bins, then strap the bins down??

Don't get me wrong, these set ups are nice too. But how are they better than just simple storage bins?

It can't be strictly for the ability to sleep on, because many are far to small to sleep on.

I built mine for several reasons:

I dont have to unload everything in my runner to sleep back there.

To lengthen the sleeping area.

To have my dog in the back when i'm loaded up and on the move.

It keeps my valuables out of sight

I plan to have a basic load of tools and fluids at all time, and this allows me to still haul other things without having to move things around.

and I really just wanted to build something..:)

Hill, Bill E.

08-25-2010, 03:46 PM

Here is the one I built a few months ago for the jeep.

Very nice!! I want to carpet mine, but everyone was out of tan to match my XJ. I'll get it sooner or later, the futon mattress will cover it for now anyway.

It can't be strictly for the ability to sleep on, because many are far to small to sleep on.

Mine is mainly for sleeping on. It will be removed for normal DD, as I need the rear seats.

I may build a set up where I can still leave the back portion in, and use the seats.

I also do the same as 'thebrassnuckles' and carry spare axle shafts (2 front, 1 rear) and a spare driveshaft (fits front or rear) as well as a full set of tools.

It's nice to have these items secure, out of the way (face it, if you snap an axle, you're not going to be in a big hurry, so access isn't a big deal:))

And still have a nice flat loading area for hauling other items.

thebrassnuckles

08-25-2010, 09:34 PM

Here is the one I built a few months ago for the jeep.
http://img137.imageshack.us/img137/7245/drawersopen6.jpg

What kind of carpet is that? and where did you get it?

I need to carpet my platform, and my whole runner..

wipeout

08-26-2010, 12:46 PM

What kind of carpet is that? and where did you get it?

I need to carpet my platform, and my whole runner..

It is regular automotive carpet from

http://www.yourautotrim.com/mediumsaddle1.html

I ordered two yards and that was more than adequate for the box and drawers. I still have a few large scraps that will work for carpeting a platform when I make the 60/40 split rear for the back. I was worried I wouldn't like the carpet but it is really very tough stuff. Granted if I hauled a lot of wet gear that might be different, but even hauling around my wet and muddy dog it all cleans up very nice.

TangoBlue

08-26-2010, 01:06 PM

Here is the one I built a few months ago for the jeep.
http://img137.imageshack.us/img137/7245/drawersopen6.jpg

Nice job! Really like the hardware and carpeting match - looks like an OEM piece. You craftmanship skills are strong!

corax

09-19-2010, 10:03 PM

:D - just got started on mine (http://www.expeditionportal.com/forum/showthread.php?p=711798#post711798), thanks to everyone for the inspiration and ideas

Raw7s

09-20-2010, 01:12 PM

http://www.expeditionportal.com/forum/showthread.php?t=48968

http://i297.photobucket.com/albums/mm205/manson75/IMG00048-20100828-1323.jpg

----------

finished

http://i297.photobucket.com/albums/mm205/manson75/drawerfinished.jpg

Backroad Explorer

09-27-2010, 11:22 PM

Here's a few of mine still in the works !! Sorry for all the pic's :victory:
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0523.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0526.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0531.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0532.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0533.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0537.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0544.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0547.jpg
http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0548.jpg
[URL=http://s718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/?action=view&current=DSCF0550.jpg]
[IMG]http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0550.jpg

I still have to add side storage for misc. STUFF

nwoods

09-27-2010, 11:56 PM

Love the slide out map drawer/stand. My suggestion though, is to recess that drawer just a bit, maybe 1/2" or so, back from the edge face of cabinet. This will help protect from rain and internal spills, etc...

TemboTusk

09-28-2010, 01:00 AM

.

That is one unique drawer system! Great to see such innovation! The system looks very well thought out. :clapsmile

.

Backroad Explorer

09-28-2010, 01:26 AM

Thank's nwoods and TLC. nwood good idea I'll do that when I make my final top.

corax

09-28-2010, 11:47 AM

http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0544.jpg

Love it! It's a mini desk for offroading :D

Wyowanderer

09-28-2010, 02:02 PM

Very nice, very useful. I love the low bling factor and the high usefullness.

Raw7s

09-28-2010, 03:55 PM

http://i718.photobucket.com/albums/ww183/backroadexplorer/SAMURAI%20DRAWER%20SYSTEM/DSCF0523.jpg

I like the way your drawers slide, I wish I would have thought of that before I ordered my sliders yesterday. Oh and nice touch with the map!

rusty_tlc

09-28-2010, 06:30 PM

Another thumbs up for the map drawer, I don't recall ever seeing that on a drawer system. If you add a piece of Plexiglas over it you could multitask it as a table top.

Backroad Explorer

09-29-2010, 02:58 AM

Rusty you know what they say " Great Minds Think Alike" . Underside of tilt is space for more Topo Maps. I made the drawer removable so you can set it on the table in camp.

http://i718.photobucket.com/albums/ww183/backroadexplorer/DSCF0583.jpg

3jarrells

09-30-2010, 04:01 AM

Very cool. Looks like the Sammi got new shoes too!

Backroad Explorer

09-30-2010, 05:38 AM

Yes Sir "Stanley" is sportin a new set of BFG 30x9.5x15 KM2's on custom 2.5" BS U.S. Steelies :smiley_drive:

wipeout

09-30-2010, 01:14 PM

I really like that map drawer idea. I've seen something like that on a few survey trucks around here but never thought about integrating it into a drawer system. Great Idea!

4runnin'

10-04-2010, 07:33 PM

Raw7s

10-04-2010, 11:55 PM

Hi guys, I am mid build of my drawer system and I am in need of 36" drawer sliders. Does anyone have a good source of where to find 36" drawer slides (for cheaper than $150)? All of the internet searches I have done pull up slides that are in the $150 range...ouch. I was hoping to get two pairs of 36" slides for under $100...any help would be appreciated!

I got my 26" from www.drawerslides.com (http://www.drawerslides.com), not sure if they have 36" though, but at least they're nice there, unlike www.lockandhinge.com

Hawkeye

10-06-2010, 01:49 AM

I can get them charles@warfieldoffroad.com

theksmith

10-06-2010, 02:37 AM

Hi guys, I am mid build of my drawer system and I am in need of 36" drawer sliders. Does anyone have a good source of where to find 36" drawer slides (for cheaper than $150)? All of the internet searches I have done pull up slides that are in the $150 range...ouch. I was hoping to get two pairs of 36" slides for under $100...any help would be appreciated!

this do?

http://www.leevalley.com/en/hardware/page.aspx?p=46578&cat=3,43614,43616&ap=1

if those aren't heavy duty enough, they have lots of others: http://www.leevalley.com/en/hardware/page.aspx?cat=3,43614&p=43616&ap=1

they where the cheapest place by far that i found my new accuride lock in/out slides... which i'm still amazed at how beefy they are!

Northman

10-08-2010, 05:58 PM

This is my Chaos ... :sombrero:

http://up.picr.de/5382137.jpg

http://s1.up.picr.de/5382139.jpg

http://s2.up.picr.de/5382140.jpg

http://s3.up.picr.de/5382141.jpg

http://s4.up.picr.de/5382142.jpg

http://s5.up.picr.de/5382143.jpg

http://s6.up.picr.de/5382144.jpg

http://s7.up.picr.de/5382145.jpg

http://s8.up.picr.de/5382147.jpg

http://s9.up.picr.de/5382148.jpg

Northman

10-08-2010, 06:01 PM

Some more of that ...

http://up.picr.de/5382173.jpg

http://s1.up.picr.de/5382174.jpg

http://s2.up.picr.de/5382175.jpg

http://s3.up.picr.de/5382176.jpg

http://s4.up.picr.de/5382177.jpg

http://s5.up.picr.de/5382179.jpg

http://s6.up.picr.de/5382181.jpg

bucketosudz

10-08-2010, 06:53 PM

Man, what is not to love in that setup Northman!! Brilliant.

Next Spring I will have the opportunity to get back into a 4x4 family hauler, I am seriously considering a Suburban build, yours is a true inspiration.

Northman

10-08-2010, 07:35 PM

Thank you ! It's nothing special and it looks like a little Chaos , but it's okay for me . For Clothes and Food we have these Boxes :

http://up.picr.de/5383203.jpg

mudbutt

10-08-2010, 08:09 PM

Best idea ever.... I'm stealing it for my XJ.......

http://www.freeimagehosting.net/uploads/9588172726.jpg (http://www.freeimagehosting.net/)

Steve UK

10-09-2010, 08:58 PM

Here is my storage, drawers are made by a British company mobilestoragesystems and the fridge is a Waeco.

http://www.expeditionportal.com/forum/picture.php?albumid=557&pictureid=2464

Steve

saburai

10-09-2010, 09:23 PM

I'm thinking that I'll do the same!

Fist clamps, I think, would fit the bill nicely.

Great idea:victory:

Best idea ever.... I'm stealing it for my XJ.......

http://www.freeimagehosting.net/uploads/9588172726.jpg (http://www.freeimagehosting.net/)

lowenbrau

10-10-2010, 04:01 PM

I began the drawer system for the mallwagon this week. I used a server tray for the fridge pullout and was within a couple inches of just sticking a pair of surplus filing cabinets back there for drawers but the headroom is already getting tight for the pups.

I have about 6 hours into it at this point.

http://expeditionportal.com/forum/attachment.php?attachmentid=47606&d=1286769590
http://expeditionportal.com/forum/attachment.php?attachmentid=47607&d=1286769590

TangoBlue

10-10-2010, 06:00 PM

Picture links don't work Lowenbrau...

theksmith

10-10-2010, 09:28 PM

finished my rear shelf system. the point is to allow me access to the spare tire and the old spare compartment easily when the jeep is loaded with camping gear without having to unload everything.

http://lh6.ggpht.com/_xkFrXZhchqE/TLIrwt0JSuI/AAAAAAAAPGA/ai1l2zk-lKk/s800/P1100109.JPG

loaded up with average daily-driver/trail-rig junk:

http://lh4.ggpht.com/_xkFrXZhchqE/TLIrzUvctfI/AAAAAAAAPGQ/YFk3zDwfM8k/s800/P1100117.JPG

the spare slides out when needed, and i store the spare face down so that the empty inside easily holds a small hand-bag that i got from Big-Lots full of spare parts:

http://lh4.ggpht.com/_xkFrXZhchqE/TLIr2rDDJmI/AAAAAAAAPGs/OnEtag5HU9I/s800/P1100131.JPG

between the shelf/tire and back seats is more empty space that i plan to fill with spare axle shafts and spare fluids:

http://lh4.ggpht.com/_xkFrXZhchqE/TLIr1V7s3DI/AAAAAAAAPGg/hr38l_J1lic/s800/P1100127.JPG

then my favorite feature is a slide out table on lock-in/lock-out Accuride 18" ball bearing slides. it's oak veneer, finished with a stain to match the fake OEM wood in the jeep, with about 6 coats of polyeurothane, sanded in between in coats and steel wool on the last coat:

http://lh3.ggpht.com/_xkFrXZhchqE/TLIrxtZe4xI/AAAAAAAAPGI/15qt8smJj_4/s800/P1100111.JPG

matches pretty close:

http://lh6.ggpht.com/_xkFrXZhchqE/TLIr0JXfMfI/AAAAAAAAPGY/oGlSO5v4FjI/s800/P1100121.JPG

the enter thing is 3/4" birch plywood except for the shelf is 1/2" oak. there is aluminum angle on the front, middle, and back to help keep the top from bowing hopefully. there is also aluminum angle on the bottoms to use for mounting. i mounted it with a bunch of large self-drilling sheet metal screws.

http://lh5.ggpht.com/_xkFrXZhchqE/TLIsdiAYOII/AAAAAAAAPG8/IbIrLdcixHI/s800/P1090805.JPG

the Acurride slides are awesome, perfect motion and quiet, and they lock in and out with the little thumb levers on each side. the 3/4" plywood i think will be sufficiently rugged.

my only regrets thus far are that i used Rust-Oleum bedliner in a spray can, it's a decent finish, but not nearly as nice as something like Raptor-Liner from what i've seen pics of. i wish i'd gone with that and tooken the time to fill all the little screw holes and what not before lining it as i thought they would just fill in with the liner more but didn't.

other issue is the 1/2" shelf is warped a little, should have used 3/4" for that as well.

also, make sure you account for the compression of the carpet and padding when you screw everything down if you do something like this. i didn't and therefore my tire just barely, i mean barely fits! in the end that's good as now i don't have to wedge anything in there to keep it from bouncing inside the shelf, but it could have been a bad miscalculation if i were cutting my tolerances closer!

Jnich77

10-10-2010, 09:42 PM

Oh man, that looks great!

4runnin'

10-12-2010, 05:22 AM

this do?

http://www.leevalley.com/en/hardware/page.aspx?p=46578&cat=3,43614,43616&ap=1

if those aren't heavy duty enough, they have lots of others: http://www.leevalley.com/en/hardware/page.aspx?cat=3,43614&p=43616&ap=1

they where the cheapest place by far that i found my new accuride lock in/out slides... which i'm still amazed at how beefy they are!

Thats perfect thank you!

Abitibi

10-16-2010, 06:29 AM

This is what I built on my previous truck, a '91 Mitsubishi Delica.

I wanted storage, kitchen and sleeping set up without loosing any of the 7 seats or the ability to fold the rear bench. These pictures show what I came up with.

It's constructed using 1/2" plywood so fairly light but plenty strong. I also removed some of the non-structural material to lighten the unit. At the end the entire unit could easily be moved by a single person. I didn't want to loose storage space so didn't use the typical sliding rails. Instead I made some 1/16" hardwood tracks that the drawers slide on. I just coat them with wax and they work great. The bottom right drawer has a removable plastic sink, storage for cooking utensils and the stove. There's an opening at the front of the drawer to run my propane cable. The 5lbs tank is hidden to the right of the drawer.

In the upper right drawer it's mostly cooking pans, plates, bowls... That drawer is shorter as it bumps against the back bench while the bottom one slide underneath.

The left drawer is shallow at the back but full height at the front so I have enough room to have a long axe, recovery and safety gears... I can even put two wvo cubies in there!

On top there's a storage box that while opening creates an extra shelf, great while cooking. I can also move that box to the front to support the bed (between rear bench and captain chairs). It's narrow enough that I can push it to the right and have leg room while sitting in the captain chair facing backward. It also leaves enough room to have the captain chairs facing forwards with leg room.

Finally I made a foldable bed platform that stores to the right of the captain chair and doesn't obstruct the air vent. If I don't use the storage box to support the bed I simply use my cooler that has the right height. The bed has the same width as a fat Thermarest and works great. I can keep the back rest of the rear bench up and still have 6'3" of sleeping room. With the back down then the captain chairs can both face back and a second platform can be added to have room for 2 adults way taller than me...

I've been using this system on my return trip across Canada and this weekend while camping and I would not go back to my old way! It's been working awesome. It's really nice not to have to search for anything, it all has it's place. The system is also secured as it is locked under the rear bench and can also be further secured with the existing rear bench nuts. As for the storage box I secure it for the moment with a tensioner belt.

Thanks again for all the previous inspiration from Expo!

Cheers,
Mr. D

lowenbrau

10-16-2010, 11:56 PM

I built the drawers and added one of those tie down rails to the top. Will probably run across the back as well. I'm going to use the system-is for a while and will work out a any bugs when I add the aux battery and water tank in the spring.

http://lh4.ggpht.com/_hO_flPW_2as/TLo6ay1aa5I/AAAAAAAAA0I/7hnZsT1SN1k/s640/Picture%20006.jpg
http://lh5.ggpht.com/_hO_flPW_2as/TLo6dXCREsI/AAAAAAAAA0Y/ZYza6L6qW8g/s640/Picture%20009.jpg
http://lh6.ggpht.com/_hO_flPW_2as/TLo6fXAuYuI/AAAAAAAAA0g/SKGGQyfgC2k/s640/Picture%20011.jpg
http://lh3.ggpht.com/_hO_flPW_2as/TLo6hFKY_2I/AAAAAAAAA0w/hbKMeKZxZa8/s512/Picture%20013.jpg
http://lh3.ggpht.com/_hO_flPW_2as/TLswrgqlneI/AAAAAAAAA1U/uyYZFUQEAeY/s640/Picture%20001.jpg

fireman33

10-17-2010, 07:56 PM

Here is mine ...just finished it this morning...a really simple storage solution with 2 drawers....may add some stuff to it later if i feel the need to :)

http://i565.photobucket.com/albums/ss100/taco20004x4/A%20storage%20solution/107_0032.jpg

http://i565.photobucket.com/albums/ss100/taco20004x4/A%20storage%20solution/107_0037.jpg

http://i565.photobucket.com/albums/ss100/taco20004x4/A%20storage%20solution/107_0036.jpg

Loober

10-17-2010, 11:00 PM

http://www.expeditionportal.com/forum/showthread.php?t=50723

Mc Taco

10-17-2010, 11:36 PM

http://lh3.ggpht.com/_hO_flPW_2as/TLswrgqlneI/AAAAAAAAA1U/uyYZFUQEAeY/s640/Picture%20001.jpg

Can we go yet?

Nice set up and cool dogs.

ObGobOobaleeney

10-18-2010, 12:43 AM

I'm evolving backwards... Back when I had a 2wd truck, it had a camper shell and false floor setup, great sleeper, nice stowage system. Last ten years I've had the 4x4, but now just use nets, straps, milk crates and bunjis... you should see it when I overnight...

theksmith

10-30-2010, 11:44 PM

table got it's first extended use this past week...

http://lh4.ggpht.com/_izn9zMxjKpw/TMpAQRmQltI/AAAAAAAAG4c/E2ARuSZLtF0/s800/DSCN4653.JPG
(http://www.expeditionportal.com/forum/showpost.php?p=726767&postcount=296)

LilKJ

11-01-2010, 07:40 PM

My setup...

Built the shelf/toolbox and the drawers are aluminum units made for a utility van. OBA setup is to the right of the drawers.

http://i81.photobucket.com/albums/j223/bennance/IMG_7430resize.jpg

dave_el

11-09-2010, 04:51 PM

I am prepping a 90 for a trip to Vietnam - via Africa. In the process of kitting out the Landie I have had these two boxes made up for me. Take a look.

I had them designed and manufactured by Steve from www.landiebox.co.uk - a good bloke and a great help.

trust

11-18-2010, 08:38 PM

a couple of pics of my drawer system are here: http://www.expeditionportal.com/forum/showthread.php?t=43748 The intent is to have the outside sprayed with bed liner as well as the inside of the drawer, it is exposed 100% to the weather and is fairly tight now, the liner should improve that even more. It is aluminum skin (.120 top, .090 sides) over a 3/4" square steel tube frame all welded.

Accrete

11-19-2010, 02:34 AM

http://www.smittybilt.com/product/index/53.htmYo RedRocker, you should have never shared that link!
My wife went GaGa over the ACU high backed seat covers... just ordered a pair and they came with a free matching tailgate-gearpack.

http://www.4wheelparts.com/aux_incl/images.ashx?i=smittybilt_gear_FrontSeatCover_camo. jpg&partNo=S%2fB&w=380

WhoooHoooo... our smittybuild seat covers in ACU camo arrived today (11-24-2010). we luv'em. really nice workmanship and pockets/pouches for lots of personal items. when we ordered our two front seats covers there was a special that included the rear tailgate organizer also. very pleased!

washington taco

11-24-2010, 10:21 AM

burn_e

11-24-2010, 10:33 AM

dave_el

11-24-2010, 04:57 PM

There is a bit of an obstruction - but I guess there always has to be a compromise somewhere - and it looks cool!
Cheers
Dave.

mogwildRW1

11-25-2010, 07:55 PM

Got Drawers?

http://www.expeditionportal.com/forum/attachment.php?attachmentid=48598&d=1288538765

http://www.expeditionportal.com/forum/attachment.php?attachmentid=48600&d=1288538765

http://www.expeditionportal.com/forum/attachment.php?attachmentid=48599&d=1288538765

JayGannon

11-25-2010, 09:07 PM

That would actually be a really efficient support vehicle.

Andrew Walcker

11-25-2010, 09:31 PM

Got Drawers?

Dewd, you win! What is the history of the Mog and what was it originally set-up for? I really like how the drawers angle downward once extended.

mogwildRW1

11-25-2010, 09:52 PM

Originally a fire-rescue vehicle. The 5t Werner winch is rated for lifting, as well as holding a load (like a turned over car)

It would have also had a generator on the rear slide out on the drivers side (which holds my cooler just perfect), and the jaws of life (German version) rescue spreader/cutter on the middle slide out.

Also would have had spill kits, hazmat suits, snatch blocks, stretchers, Pneumatic lifting bags, gas powered metal cutting saw, prop rods for holding up turned over cars, chain saw, crowbars, axe's, shovels, sledhammer, bolt cutters, crowbars, chock blocks (still in there) fire extinguisher (holder still there) and oxygen bottles (holders are still there)

I'm slowly outfitting it for recovery operations (self recovery, I hate being stuck :) ) But I've only filled a few of the drawers so far :Wow1:

I have two snatch blocks so I can winch from the front or back, and the winch has 55meters of cable (180 feet)

EDIT:

Here's some pictures of one that is full of equipment

wagsww3

11-26-2010, 04:39 AM

Now where did I put that tape measure? Very cool.:victory:

Chazz Layne

12-03-2010, 07:28 PM

At the action end of the drawers, I fitted a rotating goose neck water outlet. The tank has a pump in it so we have water on tap!

http://i290.photobucket.com/albums/ll242/hma03/hummer%20build/water1.jpg

Very nice indeed! I love the faucet, where did you find it?

off-roader

12-04-2010, 04:00 PM

I'm slowly outfitting it for recovery operations (self recovery, I hate being stuck :) ) But I've only filled a few of the drawers so far :Wow1:
Heck combine several of those cubbies into one big one and throw a nice flat screen TV in it.:sombrero:

Not sure if they showed it elsewhere but when the 49ers & Steve Young were doing well, they had a series of Toyota commercials with him camping with his Toy Tacoma pickup. He'd bring a full living room while another guy was camping out of his backpack eating canned foods. Pretty hilarious.

nat

12-19-2010, 04:56 PM

Excellent ideas in this thread! What is the minimum drawer depth that is useful?

SilverBullet

12-20-2010, 01:14 AM

Excellent ideas in this thread! What is the minimum drawer depth that is useful?
When I measured my first set of drawers, I used the height of an oil quart (so it could lay on it's side). Next time, I want to go to a coolant bottle on it's skinny side of I can make it work, but my next drawer will onclude a tire slde in the bottom.

nwoods

12-20-2010, 01:39 AM

Excellent ideas in this thread! What is the minimum drawer depth that is useful?

Depends. I think the depth of a tool drawer such as a craftsman rolling tool check is about the minimum. I personally would like a drawer that is about 4" deep, but most MFR's of prefab drawer units limit the minimum depth to 8" or taller.

tody009

12-22-2010, 06:24 AM

i have to agree im building a drawer system for the back of my grand cherokee and i only want it about 7" tall because its only going to be used for recovery gear and tools. all my camping stuff and whatnot will go above in gear bags and whatnot. :beer:

sasaholic

12-22-2010, 06:30 AM

only thing about that is when ur sleeping and its raining out youll want ur gear stowed away. lucky for u you can just throw it on the front seat, but for those of us with canopy's that doesnt work that well

southpier

12-22-2010, 09:32 AM

i'm thinking of installing one of these:

http://www.cpodeltatruckboxes.com/jobox-1401980-50-in-long-one-drawer-wide-aluminum-drawer-unit/jbxn1401980,default,pd.html?start=5&cgid=delta-drawer-storage-units

any feedback appreciated; thanks

saburai

12-22-2010, 01:17 PM

blvdking

12-22-2010, 11:06 PM

I have a truck and I'm having a difficult time deciding how much bed I can live without

southpier

12-25-2010, 04:53 PM

Nice drawer. But that sure is a lot of money (+ ship) for one small drawer...

amazon 305$ includes free shipping.

price: hardware, wood, paint

add: your time

= real cost

most guys figure anything they build is "free labor" and assign no dollar value to it. i figure i can work 6 hours and walk away with a professionally build piece of kit which will yield a far superior (carpenter for 40 years) result to something which i would build and have to constantly tinker with to keep in tune. YMMV

AxeAngel

12-26-2010, 01:58 AM

amazon 305$ includes free shipping.

price: hardware, wood, paint

add: your time

= real cost

most guys figure anything they build is "free labor" and assign no dollar value to it. i figure i can work 6 hours and walk away with a professionally build piece of kit which will yield a far superior (carpenter for 40 years) result to something which i would build and have to constantly tinker with to keep in tune. YMMV

Some consider the building and tinkering part of the fun

mires

12-26-2010, 02:18 AM

Some consider the building and tinkering part of the fun

:iagree:

lowenbrau

12-26-2010, 03:29 AM

:iagree:

Me too but I keep trying to be sensible about buying the things that are available and saving the custom projects for things that are not.

Shrug, there is something to be said for being able to look at a mod and know that you made it yourself.

Slee's new drawers sure look sexy though.

PsychoBurb

01-18-2011, 10:36 PM

Been lurking around here a while now. Glad I found this sight, as it seems geared (no pun intended) toward the exact way I want to outfit my latest project. No one particular discipline, just having some fun on trails, seeing some beautiful country, and meeting some good people.

Just getting the drivetrain rebuild wrapped up on my recently acquired '85 K20 burb. Looking like she'll be ready for a few trips this spring. Mainly wanted it for hunting and fishing trips, but the wife (not a real outdoorsy type) seems very interested in doing some extended trips and trail riding in it. Score one for me!

Here is a concept drawing of the storage system I am planning to build. Sorry about the quality, not easy getting jpeg's from sketchup. Not that I've learned anyway.

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/IMG_5075.jpg

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/IMG_5074.jpg

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/IMG_5073.jpg

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/IMG_5072.jpg

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/IMG_5071.jpg

The board that's kinda hanging out in nowhere land will be the extension to provide sleeping area.

The middle drawer will be outfitted with secure racks to hold rifles on hunting trips.

Will be doing a swing-away rack on back for a fullsize spare, fuel/water cans, etc.. Also will likely get a custom roof rack at some point as well.

Of course, it's a concept, final dimensons/design will almost surely differ at least some.

Jay

BirfMark

01-18-2011, 10:42 PM

Sorry about the quality, not easy getting jpeg's from sketchup. Not that I've learned anyway.

Very cool looking design! Are the red areas for subwoofers?

You can grab a screenshot of Sketchup by hitting the PrtScn button on your keyboard, then opening up an image editing software (like Paint or Irfanview) and hitting CTRL+V to paste.

Alternatively, since you're running Windows 7, you can use the Snipping Tool. Just type "Snipping Tool" in the search box under the Windows icon in the lower left corner. :)

PsychoBurb

01-18-2011, 11:19 PM

Cool, thanks for the advice.

Yeah, the red circles are for some 15" subs.

http://i49.photobucket.com/albums/f269/psycho0819/Burb%20Stuff/Burbbox.jpg

Ala5ka

01-20-2011, 01:18 AM

Super Duper simple

http://i389.photobucket.com/albums/oo331/chaseckert/IMG_0175.jpg

http://i389.photobucket.com/albums/oo331/chaseckert/IMG_0176.jpg

http://i389.photobucket.com/albums/oo331/chaseckert/IMG_0177.jpg

Intuit

01-23-2011, 09:15 PM

http://www.expeditionportal.com/forum/attachment.php?attachmentid=52307&stc=1&d=1295820761

Almost done...2007 FJ Cruiser!

LandRoverHyter

01-24-2011, 02:38 AM

http://www.expeditionportal.com/forum/attachment.php?attachmentid=52307&stc=1&d=1295820761

Almost done...2007 FJ Cruiser!

What kind of box is that? any more pics?

Intuit

01-24-2011, 03:48 AM

What kind of box is that? any more pics?

It is home-made "jobber" and a work in progress. I already foresee some things I would change and/or add.

I will get additional pictures uploaded soon.

ccarm

01-24-2011, 05:37 PM

This is mine:

In the back of a 2005 LJ

http://www.expeditionportal.com/forum/picture.php?albumid=691&pictureid=3171

klaykrusher

01-29-2011, 01:15 PM

Started work on my storage system. Main idea is to eliminate all the extra totes and ratchet straps to hold them that I carry and have a smooth bunk should I decide to sleep in the Jeep on a stormy evening. I didn't think I would need drawers, just more weight, so I sized it for a couple long totes and that also leaves an area for spare parts, tools, etc. I like the idea of the tote for keeping dust out and containing any fluid spills. It also eliminates the need for expensive drawer slides or other type of sliding mechanism, material. Want to keep it simple, should I decide to modify it down the road.

Took the bottom carpet out. Used the rear seatbelt bolt to hold the base down. I also worked around the rear seat mounts on the sides. Don't lose much space and they also provide excellent tie down spots should I need them.

http://lh4.ggpht.com/_2tom4DXGkvg/TTzYmsmFVII/AAAAAAAAFM0/qh65QMXWO5U/s800/P1020848.JPG

Used my Kreg Jig to drill pocket holes to attach the sides to the base. Best tool I ever bought for working with cabinetry.

http://lh3.ggpht.com/_2tom4DXGkvg/TTzYoP1-HjI/AAAAAAAAFNE/taT2B8k1AHs/s800/P1020856.JPG

Here you can see the pocket holes and side attached.

http://lh6.ggpht.com/_2tom4DXGkvg/TTzYoqev0AI/AAAAAAAAFNI/sYxZUb3s7cM/s800/P1020857.JPG

Cut the tops. This was a pain. I would of preferred to have some nice curves following the wheel wells, but my skills only go so far. Hahaha. This is cool though, depending on whether I go with carpet or paint, it will be fine.

http://lh6.ggpht.com/_2tom4DXGkvg/TTzYpf8YU5I/AAAAAAAAFNQ/3JZa9wFubOo/s800/P1020861.JPG

The top piece by the tailgate will get permanently attached and the front section will be able to be raised. Still have to figure out the hinge issue though. I may split the front down the middle to make it easier to lift from each side or I may add a strut or two, we'll see.

http://lh4.ggpht.com/_2tom4DXGkvg/TTzYqHfbEZI/AAAAAAAAFNY/eFKzDcu2Izs/s800/P1020863.JPG

I was thinking about ways to add a tray to the tailgate. Finally came up with this. It's a GSI small aluminum table. I just added a couple of L-brackets so they would slide into the current vent openings and then extend the legs of the table for support. I added a couple of small rubber bumpers to level it out. I'm not looking to have it hold a ton of weight, and I wanted it to be multi-purpose, use the table off the door. I think this fits the bill. It easily stows away for the ride.

http://lh5.ggpht.com/_2tom4DXGkvg/TUOSf_lOZOI/AAAAAAAAFO8/UhfUsHKXwH0/s800/P1020888.JPG

http://lh5.ggpht.com/_2tom4DXGkvg/TUOSiCpt4rI/AAAAAAAAFPA/LwwywST3p2A/s800/P1020889.JPG

http://lh5.ggpht.com/_2tom4DXGkvg/TUOSkRD4UgI/AAAAAAAAFPE/V12aufPzXAU/s800/P1020891.JPG

http://lh5.ggpht.com/_2tom4DXGkvg/TUOSZ8fWm0I/AAAAAAAAFO4/vRmm8tfI8WU/s800/P1020881.JPG

http://lh4.ggpht.com/_2tom4DXGkvg/TUOSntdOBAI/AAAAAAAAFPI/_woFKF6bo5M/s800/P1020892.JPG

Also added the removable brackets, just have to find some plywood. This gives me a full 6' sleeping area with the passenger seat pushed forward.

http://lh5.ggpht.com/_2tom4DXGkvg/TUOS1ABtLfI/AAAAAAAAFPY/gT0r1BjISDY/s800/P1020896.JPG

My homemade hinges...hahaha Since the top back in currently screwed down, these keep the from front top centered and hold it in place. Just have to add a latch to the front.

http://lh6.ggpht.com/_2tom4DXGkvg/TUOSxzb7ArI/AAAAAAAAFPU/ktJGyD7w9r8/s800/P1020899.JPG

Can't see it, but the top is held up by a bungee wrapped around the roll bar and eye hook on the top.

http://lh6.ggpht.com/_2tom4DXGkvg/TUOStx3Hk1I/AAAAAAAAFPQ/KDVAJPyaChE/s800/P1020898.JPG

Definitely a work in progress. It's been a fun adventure though...

Chazz Layne

01-29-2011, 04:35 PM

My homemade hinges...hahaha Since the top back in currently screwed down, these keep the from front top centered and hold it in place. Just have to add a latch to the front.

http://lh6.ggpht.com/_2tom4DXGkvg/TUOSxzb7ArI/AAAAAAAAFPU/ktJGyD7w9r8/s800/P1020899.JPG

Very clever! It seems I have been seriously over-thinking the removable section of my own bunk. KISS wins again - this solution is perfect.

boozewz

02-09-2011, 07:44 PM

Here's a few shots of my home made drawer build, which was done by a carpenter who built a cabinet for my cousin's home. I cant build anything to save my life, and so he did it, at a fraction of what it would have cost to do it myself...Its installed on my 76 series LC.

The base, plus some rubber coating
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01021-20110120-1429-1.jpg

Cutting up the rubber cover to be flush with the base board
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01023-20110120-1430.jpg

Installed the base
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01025-20110120-1444.jpg

The finished product
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01072-20110204-1304.jpg

The drop down table
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01077-20110204-1307.jpg

It took a while to figure out how to secure the table, but we finally settled on these buckles
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01086-20110209-1231.jpg

Not the cleanest of all builds, but fully functional
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01088-20110209-1231.jpg

Herbie

02-09-2011, 07:58 PM

I really like your table setup. I'm doing dual tables on the dutch doors of my van and had planned to use captured thumbscrews or the like to retain them in the stowed position. Now I'm thinking those latches look pretty darned good.

Is the "back" of the table setup just a wood board milled to fit the recess in the door? That's the only hangup on mine is that my interior door surfaces are curved (and also include speakers and grilles), so I'm having to be creative to figure out how to mount everything.

boozewz

02-09-2011, 08:13 PM

Hey Herbie thanks for the kind comments

Ya the back board is a wooden board, which is drilled into the rear door with 4small screws. It holds pretty tight. The only thing behind it are the rear window wiper tubes, which if ever need to be serviced, we can just unscrew the board out and have a look inside.

My next step is to find a secure lock/latch for the drawers itself, as I am not happy with the current flimsy latch. Any suggestions?

Herbie

02-09-2011, 08:34 PM

My next step is to find a secure lock/latch for the drawers itself, as I am not happy with the current flimsy latch. Any suggestions?

I like the "Type B" Turn-to-Open latches that McMaster has:
http://www.mcmaster.com/#turn-to-open-latches/=aynmh8
(Part # 1248A11 for example)

I saw something like these used as cabinet latches on another Expo vehicle last summer, and I thought they were pretty awesome. I particularly like that they push flush when not needed, then pop-up when you need to open.

Mamontof

02-09-2011, 08:43 PM

The drop down table
http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01077-20110204-1307.jpg]

The best drop down table ( my opinion ) - do you have a Link were you order buy that ?

boozewz

02-10-2011, 09:41 AM

I like the "Type B" Turn-to-Open latches that McMaster has:
http://www.mcmaster.com/#turn-to-open-latches/=aynmh8
(Part # 1248A11 for example)

I saw something like these used as cabinet latches on another Expo vehicle last summer, and I thought they were pretty awesome. I particularly like that they push flush when not needed, then pop-up when you need to open.

Thanks for the link. That's an awesome website, I could spend hours on it. I just ordered the B type latches:sombrero:....Cant wait for it to come and I'll have to give it a crack. It should look and work well.

The best drop down table ( my opinion ) - do you have a Link were you order buy that ?

Thanks. This drop down table was built from scratch. We took out the paneling of the rear door and cut the wooden base around it to fit as spec.

burn_e

02-10-2011, 10:53 AM

http://i857.photobucket.com/albums/ab140/boozewz/GRJ76/IMG01072-20110204-1304.jpg

Falcons?

You travel very light in comparison to your country fellows we met frequently in the Empty Quarter (before the build the fence :violent-smiley-031: )

boozewz

02-11-2011, 05:26 AM

Falcons?

You travel very light in comparison to your country fellows we met frequently in the Empty Quarter (before the build the fence :violent-smiley-031: )

No falcons yet...We mostly do day trips with a bbq at the end before sunset. I'm still trying to get some of the guys in the group to do an overnighter, followed by a longer trip of 2-3 days. The storage setup I have is catered mostly to the day trips plus a fridge/cooler on the right that would be loaded in on the day of the trip.

Have you done a trip report of your time in the Emtpy Quarter?

burn_e

02-11-2011, 09:34 AM

No falcons yet...We mostly do day trips with a bbq at the end before sunset. I'm still trying to get some of the guys in the group to do an overnighter, followed by a longer trip of 2-3 days. The storage setup I have is catered mostly to the day trips plus a fridge/cooler on the right that would be loaded in on the day of the trip.

Have you done a trip report of your time in the Emtpy Quarter?

Not really reports done. Usually we just darted in following different routes.
Usually the confluence point were something to head for.

Longest trip we did was 4 days 3 nights down to the meeting point of the borders of Oman, KSA and Jemen. Fabulous trip. Only downside was that we where there without visa and we were constantly on guard for smugglers and border patrols.

Longer trips getting difficult since the fuel transport gets a serious matter. For this trip everyone of us was carrying 5 jerry cans and the fuel in the car. Did this trip with my Nissan Patrol which has plenty of tanks (140 liters).
Well and it just was enough to get out.

These days we stick around in UAE and explore here. Al Gharbia is a great place with lots of things to discover.
And for a change trips down to southern Oman.

The Kingdom become a little bit difficult to travel with all the visa requirements. Spoils the party a bit.

Where are you located in KSA?

mrlocksmith

02-13-2011, 04:22 AM

Not Drawers, But Cabinets and a Sleeping Platform for my FJ60

http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2514.jpg
The Back Lid Moves Up Front for sleeping at night.
http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2516.jpg
http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2517.jpg
http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2515.jpg
http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2504.jpg
http://web.mac.com/mrlocksmith/iWeb/Site/CargoCabinets/CIMG2511.jpg

wjeeper

02-13-2011, 10:36 PM

Just finished my drawer system and thought I would add it here since this thread was a major inspiration for ideas!
http://i293.photobucket.com/albums/mm80/wjeeper/IMG_0504.jpg

you can see the rest of my drawer slide-out here:
http://www.expeditionportal.com/forum/showthread.php?t=53303&page=5

zukrider

02-16-2011, 12:38 AM

Just finished my drawer system and thought I would add it here since this thread was a major inspiration for ideas!

you can see the rest of my drawer slide-out here:
http://www.expeditionportal.com/forum/showthread.php?t=53303&page=5

that is pretty trick!

mrlocksmith

02-16-2011, 04:19 AM

Well Done..

Mark

Just finished my drawer system and thought I would add it here since this thread was a major inspiration for ideas!
http://i293.photobucket.com/albums/mm80/wjeeper/IMG_0504.jpg

you can see the rest of my drawer slide-out here:
http://www.expeditionportal.com/forum/showthread.php?t=53303&page=5

wjeeper

02-17-2011, 01:45 AM

that is pretty trick!

Well Done..

Mark

Thanks for the compliments! I am really excited about how it turned out and I cant wait to get out there and put it to use!:smiley_drive:

MarcFJ60

02-22-2011, 01:18 PM

My Storage Solution - AKA Lessons Learned

I finally finished my cargo solution. There really isn't anything ground breaking about them, especially since I blatantly stole most of the ideas from you nice folks. But more than the drawers themselves, I figured I would post things I learned while making them that might help people plan their systems. A self critique, if you will, but there are some things that people may want to consider first when planning these projects.
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2nHEtc8I/AAAAAAAAAvo/P41mNl2mxvI/CargoFinal.JPG

Since drawers in an FJ80 has been done a thousand times, I strongly considered ordering a set from Warfield Offroad. In hindsight, that still may have been the best route given his very fair pricing and good reviews.

Here's what I wanted out of my system (in no particular order):
1) Was relatively easy to remove and return to stock (mostly accomplished)
2) It wouldn't look terrible. (accomplished, IMHO)
3) Could be used as a sleeping platform (accomplished)
4) Had tie downs for storage (accomplished)
5) Was secure and kept the cargo secure (accomplished)
6) Had hatches for easier access (mostly accomplished)
7) Had covert storage (accomplished - until I reveal it here :D)

1) Easy to Remove

I think I mostly hit this one, but this is also where I learned a lot (aka screwed up). Based upon others, I went with 1/2 inch Birch Plywood and I am really glad I did. It is plenty strong for cargo and sleeping. There really isn't any need to go with 3/4 inch unless your hauling A LOT of weight or covering much larger openings (i.e. one piece platform in back of a pickup).

I also liked the Warfield version how it used metal framing and a two piece system.
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2rC1NTlI/AAAAAAAAAv4/mtb4BbtMy8o/OneSide%20Installed.JPG
This makes it easier to remove and allows me the option to replace on of the third row seats. I went in thinking it also saves a significant amount of weight. In hindsight, I doubt it saves a whole lot of weight over a complete plywood box, but I think the metal substructure does create a better way to secure it and attach the cargo tie downs above:
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2nChNLlI/AAAAAAAAAvk/4cBinu3Cmes/Cargo%20Frame.JPG

Drawers - Here's where I learned the most. Going in, I was unsure whether I wanted drawers. They add weight and add a significant amount of time and cost to the project. But they are convenient for getting stuff out and they certainly add a more finished look to the project. So in the end, I went with drawers, but I'm still not sure it was the best idea. I will try them out for awhile, and may actually remove them at some point.

Some things to consider about drawers (In addition to weight, cost and time), is that they reduce your usable storage too. The picture below doesn't illustrate it too well, but you lose precious inches with drawers. In addition, you can't pack stuff in tightly since it needs to slide freely to open and close.
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2oI0tJeI/AAAAAAAAAv0/RV1u0ATLEcM/Drawer%20Space.JPG

My other screw up, I mean lesson, was in the slides. I used the 200 lb KV slides from Lee Valley that most do. They are plenty strong and seem to be very good quality. But you know what??? They don't separate!!:oops: Once built, your drawers are in for the long haul! I don't know, maybe none of the heavy duty slides separate, but this was significant to me. First, it makes the removal of a carrier that much more difficult. Secondly, it's that much more of a pain to build the darn things.

On the plus side, I'm glad I went with the $40, 200 lb slides (For most people I really think the $100, 500 lb slides are overkill). In the end, they still attach with dinky little 1/2 inch screws (although I used a couple through bolts with nuts on each one):
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2reKospI/AAAAAAAAAv8/iU-8OV-03KY/Sliders.JPG

I really think the best set up is just a platform with large tupperware type pullout containers. The problem there is finding the right size containers (which is why I ended up with drawers). I also like the drawers that just slide on cutting board material which maximizes space and is simple and cheap. Just some things to consider.

2) Looks

I 'll let you guys be the judge, but I'm pretty happy with it. It's not perfectly symmetrical, but the $8 Walmart carpet matches pretty well. I also like how the entire surface is now flat without the fender bumps in the way. If nothing else, my hockey sticks fit perfectly flat now.

3) Sleeping Platform, 4) Tie Downs, and 5) Cargo Security

My big concern here was having a very flat surface. This meant no piano hinges on the latches and flush mount tie downs. I actually ended up not using my flush mount tie downs because I liked the low profile ones better and they are positioned at the outer edges. But if they become bothersome, I may switch back to the recessed ones. They are bolted through to the metal frame. The metal frame is bolted directly into where the 3rd row seats attach. In other words, in a rollover or other serious accident, it's not going anywhere and I'm not worried about heavy tools flying around and hitting my family.

6) Hatches

This was another "learning" area.:) I really liked the idea of hatches to quickly retrieve stuff. They also provide access if you can't get the drawers open for some reason. The reality is that it is pretty darn tough to get anything out through the hatches. Perhaps I should have just made them huge? But I would be hard pressed to try to pull my tool bags out through that hatch. The other issue is securing the hatch. A hatch is no good, IMHO, if it can fly open in an accident and send a heavy tool flying at your head. Although I think piano hinges are probably the best solution, I had to work around that since I didn't want hinges in the middle of my sleeping platform. I had to add supports (1x2 wood) to support them from underneath. This further interferes with drawer space. (you can see that in the unfinished drawer pic above).

7) Covert Storage

You may question the sensibility of posting my hidden compartments here, but I'm really not too worried about you guys stealing my stuff.:) The beauty of these platforms is there is all sorts of places for compartments and false bottoms. Why, you ask? Because people love breaking into stuff at trailheads. So let's say you've parked at a trailhead or your remote campsite and you are going to take a hike or swim in the lake. It's not practical to take your wallet, passport, firearm, Ipod, whatever. But locking it in the car isn't all that secure either. I'd rather take my chances with a good hiding spot than an easily defeated lock. Even if they steal the car, my guess is they will pass over good hiding spots and I will get my stuff when the car is recovered (and hopefully not torched). I went pretty simple and used a screw as a hing and vecro for a latch:
https://lh5.googleusercontent.com/_dU-AHSXX8PM/TWO2n_tS2XI/AAAAAAAAAvs/YaqIPwQ4beY/Compartment%20Closed.JPG
https://lh6.googleusercontent.com/_dU-AHSXX8PM/TWO2n29PQgI/AAAAAAAAAvw/LAM-8ZNOSB0/Compartment%20Open.JPG
There's a surprising amount of space in the void by the fenders and it is a spot easily missed - especially with a quart or two of oil in front of the door.

TangoBlue

02-22-2011, 02:30 PM

Also concur with Number 2, above. Very well done - you're very skilled!

southpier

02-23-2011, 09:44 AM

trasko

02-23-2011, 04:09 PM

MarcFJ60

02-23-2011, 04:28 PM

general observation: drawer bottoms fit between the sides. that puts the content weight against the sheer strength of the fastener (unless they are dadoed - but that robs additional space). when the bottom is attached to the drawer sides' bottom as in the photo, the content weight ppushes against the fasteners and is more likely to drive the bottom of the drawer apart.

I totally agree. But because the sliders do not separate, the drawers need to be constructed in place. This would have made it difficult to attach the drawer bottom from the sides for the entire length since the slides are 32" drawer does not extend 100%. (something I might have planned for if I only had known the slides didn't separate). I tried to compensate for this with the front and rear of the drawers as those attach to the bottom of the drawer from the sides (if that makes sense). I used wood glue and brads to attach the bottom. But also added some screws because I wasn't totally comfortable for the reasons you mentioned.

But it is this kind of info/critiques that I am hoping will help others plan/build their systems. Your point about the dado cut is spot on as well. I really wanted to build the drawers with a dado cut bottom, but I would have lost an additional 1/2 to 3/4 inch or so.

Hawkeye

02-24-2011, 08:12 AM

I totally agree. But because the sliders do not separate, the drawers need to be constructed in place. This would have made it difficult to attach the drawer bottom from the sides for the entire length since the slides are 32" drawer does not extend 100%. (something I might have planned for if I only had known the slides didn't separate). I tried to compensate for this with the front and rear of the drawers as those attach to the bottom of the drawer from the sides (if that makes sense).

I think I understand your reasoning. The trick with this type of drawer slide is to pre-build the drawer to the correct size and then just screw it in to the correct place. This allows for the dadoed/inside drawer bottom. Or the other solution is to order a fully engineered kit that is ready to assemble w/ instructions ;)

MarcFJ60

02-24-2011, 11:45 AM

Or the other solution is to order a fully engineered kit that is ready to assemble w/ instructions ;)

Yeah, I hear there's some guy who makes real nice drawers at real good prices. :sombrero:

If I factored in how much time I spent (I imagine around 25 hours or more in the construction, not including the planning) I'm thinking I would have been way ahead just ordering your kit. Not to mention, I'm sure the finished product would have been superior. Thanks for all the ideas - I owe you a beer.

TemboTusk

02-24-2011, 01:50 PM

Yeah, I hear there's some guy who makes real nice drawers at real good prices. :sombrero:

If I factored in how much time I spent (I imagine around 25 hours or more in the construction, not including the planning) I'm thinking I would have been way ahead just ordering your kit. Not to mention, I'm sure the finished product would have been superior. Thanks for all the ideas - I owe you a beer.

I hear you on the amount of time it takes to build almost anything! I have a set of Warfield Off-road drawers mentioned above and they look and work great. The website is: http://www.warfieldoffroad.com/

Good guy to work with also.

.

wandererr

02-24-2011, 04:16 PM

MarcFJ60

02-25-2011, 02:38 AM

Plywood is relatively cheap, readily available, and very easy to work with even if you only have basic tools.

I'm a little concerned about water. Not from being submerged, but more from melted snow off of clothing/boots/equipment. I definitely wouldn't go with MDF or OSB as I think they are far more susceptible to water damage. You could always coat it with a urethane or paint it to slow the water absorbing.

I'm not sure aluminum would be a whole lot lighter. Weight wouldn't be a leading factor if I were to choose metal. But an aluminum system would have some advantages, for sure. I think design has as much a bearing on weight as material.

wjeeper

02-25-2011, 09:35 AM

Great thread and some great designs. Eah time I turned a page my concept morphed. I think I know what I'll end up building but first I wanna work out some design details.

Anyways, I'm wondering about couple things:
1. Seens most designs use plywood rather then aluminum or some other lightweight material. I know the storage systems aren't that heavy BUT every little bit adds up. Would the plywood usage be primary because it's easier to work with then aluminum? Plywood was much easier to work with for me. 99% of us dont have a TIG welder, sheet metal brake and equipment to build an aluminum box. )All I used to build mine was a palm sander, cordless drill, cordless circular saw ans strait edge: pretty standard for most home owners) Plus I care to venture an aluminum unit would rattle a bit
2. Water issues? To all those that are using plywood: have you ran into problems with water? While I don't plan to take my rig for a swim on purpose, twice in last 6 months I was hood deep in water. After one of those 'adventures' I had to dump the floor carpet as even though I had two shop fans (huge sob's) running inside of my rig with windows open for a week I couldn't get the stench out of the carpet..... so I'm wondering if the plywood wouldn't suck up the water should the rig end up getting wet and then start expanding/separating? I had mine coated in bedliner. I have always been disappointed in DIY liners (on my last Jeep it was the biggest regret, most DIY bedliners suck) I paid a local bodyshop to spray it with "ultimate liner". It was nearly $200 but its totally sealed with 1/8" layer of liner. I would bet money you could use my drawer as a boat and it would not suffer any swelled ply, water issues, or stinky carpet. The wood is totally sealed from the elements and the carpet in the drawer is removable! (I installed the carpet to keep down rattling gear) It was expensive, but it gave the drawers a finished professional look, added to the durablility and sealed them from the elements
:coffee:
My $0.02

wjeeper

02-25-2011, 09:39 AM

If I factored in how much time I spent (I imagine around 25 hours or more in the construction, not including the planning) I'm thinking I would have been way ahead just ordering your kit.

True fact! I looked at the reciepts of my drawer set up and it is getting up there with solutions that adventure trailers offers:Wow1:

southpier

02-25-2011, 10:01 AM

...1...plywood usage be primary because it's easier to work with then aluminum?

yes

2. .... so I'm wondering if the plywood wouldn't suck up the water should the rig end up getting wet and then start expanding/separating?

you can spend a few extra $$$ on marine grade playwood and epoxy coat the raw edges. this will take care of both occasional soakings and the life of the drawer which, despite our hope, is basically in an exterior environment

theindian

02-26-2011, 10:54 AM

things im learning while building my draw system, the drawers layed out well and slides worked smooth, then i applied the finish paint and drawers herculiner, well now doesnt work so well, Im learning and adapting!

4x4v8

02-26-2011, 03:39 PM

Intuit

02-26-2011, 09:09 PM

http://www.expeditionportal.com/forum/attachment.php?attachmentid=52307&stc=1&d=1295820761

Almost done...2007 FJ Cruiser!

Here are some more recent pictures of my progress...

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53833&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53834&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53835&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53836&stc=1&d=1298758472

bobDog

02-27-2011, 04:24 AM

Here are some more recent pictures of my progress...

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53833&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53834&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53835&stc=1&d=1298758472

http://www.expeditionportal.com/forum/attachment.php?attachmentid=53836&stc=1&d=1298758472
The code looks right but no photos here?:coffee:

stolenheron

03-06-2011, 04:23 PM

finally got around to rebuilding a platform for my dog. The dog couldn't ride in the back anymore which essentially limits me to 1 passenger or max 2 passengers total (big dogs need 2 seats haha). She is only 5 years old but has already been diagnosed with arthritis in 4 joints. she looks big but she runs 1-2miles with me a day, works birds and small game while hunting, and is tough as nails. Jumping in and out of the back seats of my D2 is awkward and my attempts at a ramp for the back seats had failed because of the narrow base of the door, and strange angles...

Had MDF boxes previously and that was a heavy/water-logged disaster... then I got a Pelican 1440, 1620. The pelican cases were great because I could pull them out quick, they were water tight, and on wheels.... BUT it killed my cargo space because everything was disorganized in the sense that I could stack stuff easily.

So I solved the problem (with the help of 2 friends).

marine grade plywood on top, 10x1" legs for the sides, a small 10x10x1" square/corner braces in the back for extra stability. I applied the KISS method and it turned out clean. Added some outdoor carpet w/ 4 tied downs on top and secured the bottom to the factory tiedowns using clips/rings.

All I need now is to make or buy a doggie ramp for her. Off to Petco (if that fails, I'll be ordering a fancy one from Orvis).

http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc6/196229_1618745464356_1107960116_31382346_3327214_n .jpg
http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/198821_1618745944368_1107960116_31382348_6003684_n .jpg
http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc6/184322_1618746664386_1107960116_31382352_7328067_n .jpg
http://a7.sphotos.ak.fbcdn.net/hphotos-ak-snc6/200640_1618746864391_1107960116_31382353_4215493_n .jpg
http://a6.sphotos.ak.fbcdn.net/hphotos-ak-ash4/189047_1618747104397_1107960116_31382354_3547621_n .jpg
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc6/184238_1618747464406_1107960116_31382356_4217636_n .jpg

oh and my pelican 1440 and/or 1620 might go up for sale after i use them on this spring break trip to haul some clothes/camping stuff. i'd rather sell the 1440 I think, 1620 is a bit more versatile for my uses as a suitcase. I will take some trade or paypal offers but I may decline until I feel ready. I have no idea what the shipping costs are from Auburn, AL.

Intuit

03-12-2011, 04:39 AM

Here are some more recent pictures of my progress...

http://www.expeditionportal.com/forum/attachment.php?attachmentid=54416&stc=1&d=1299908183

http://www.expeditionportal.com/forum/attachment.php?attachmentid=54417&stc=1&d=1299908180

http://www.expeditionportal.com/forum/attachment.php?attachmentid=54418&stc=1&d=1299908180

nwoods

03-12-2011, 05:59 PM

How do you mount that stove shelf?

Spectyr

03-13-2011, 01:09 AM

How do you mount that stove shelf?

x2....looks like a cool idea.

Intuit

03-13-2011, 04:10 AM

How do you mount that stove shelf?

It is basically a "hanger" using some square tubing and tabs. It is small and stores real nice, the wood shelf itself makes for a good lid inside the drawer when not in use. I will attempt to get some better pics of the whole thing tomorrow.

MagicMtnDan

03-14-2011, 03:40 PM

Don't know if this information has been posted before (I'm still going through all the posts) but here's a link to a company that offers Truck Vault's variety of pre-made solutions that look quite durable:

http://www.pickupspecialties.com/Truck_Vault/truck_vault_vehicle_equipment_storage.htm

Northman

03-14-2011, 07:39 PM

[QUOTE=Northman;725653]Some more of that ...

http://up.picr.de/5382173.jpg
/QUOTE]

I love the idea of the work light mounted. Is it brighter than your regular back up lights? In the summer time I have to lock up gates and usually need someone to put the car in reverse to see anything. Any info would be great. Thanks!

Hi ! No , it isn't brighter than a Backup Light , but it's an independent and cordless Light that you can use without a Car . :ylsmoke: You can turn it forward , than you have Light in the Truck . Or you turn it backwards , than you have the Light behind the Truck . It's not as bright as Hell , but it's okay ... and it's easy to install and a cheap Gimmick . Tomorrow i can shoot some Pics .
I also have Lights on the folding Table and on the left Box with the Watercock . It's enough Light for a dark Night i think .

http://up.picr.de/6567767yhl.jpg

http://up.picr.de/6567769bnj.jpg

http://up.picr.de/6567770xhz.jpg

MagicMtnDan

03-19-2011, 04:17 PM

FYI: Looks like ARB is now selling a standard line of drawers made by Outback. Too rich for my blood and I'd rather make my own.

Got this in an email from ARB:

DATE: 3.17.2011
FROM: ARB Marketing
DESCRIPTION: ARB Outback Solutions Modular Roller Drawer Systems
APPLICATION: Universal
PART NO: Varies. Click Here to View
AVAILABILITY DATE: Late Spring 2011
Retail: Varies. Click Here to View
Outback Solutions by ARB
Modular Roller Drawer Systems by ARB

Seattle, March 17th/ ARB 4x4 Accessories/ -- ARB is thrilled to launch the Outback Solutions Modular Roller Drawer Systems range, providing off-roaders with an extremely versatile selection of products to suit a wide variety of uses. Exclusively to ARB, the Outback Solutions Modular Roller Drawer System provides new configuration and application options over traditional roller drawer systems.

The range consists of eleven modules across three styles. Modules can be mounted in various combinations, including individually, side by side and vertical. This system also provides flexibility to change, rearrange or add modules and accessories over time. A growing range of accessories allow the system to be tailored to specific needs. As well as suiting most traditional applications, Outback Solutions modules can also be fitted to non traditional applications such as flat beds, trailers, buses and more.

Detailed PDF and Excel spreadsheet here: http://dl.dropbox.com/u/8405964/ARB_drawerSystems_PR_retail.pdf.zip

bdbecker

03-19-2011, 08:37 PM

Here's my setup, nothing fancy, and not quite finished yet, but you get the idea. I used a futon mattress for the bed. The whole setup weighs about 50lbs and I can install/uninstall it in less than 10 minutes by myself. It's pretty solid too, holds all 285lbs of me with only minor flex when I stand in an unsupported area. I need to install a hinge for the front storage compartment yet, but I'm happy with what I got done in 2 hours and $50 worth of material. By only making it as long as the mattress, I'm able to sit on the edge and have a decent amount of space to move around (which was a major concern for me at 6'3" tall), and it makes crawling into the bed easier. Side to side, it's snug, but I probably need to install some sort of tie down system to keep secure front to back, or in case of an accident.

http://i100.photobucket.com/albums/m4/bdbecker_2006/EXPO/IMG_5681.jpg

http://i100.photobucket.com/albums/m4/bdbecker_2006/EXPO/IMG_5680.jpg

thomasvb

03-21-2011, 08:16 PM

Some pictures of my 'storage solution'.

54777

54778

54779

thomasvb

03-21-2011, 08:18 PM

Some more pictures.
54780

54781

54782

thomasvb

03-21-2011, 08:20 PM

the last 2 pictures
54783

54784

SLO_F-250

03-22-2011, 05:28 AM

Hey Guys, Not an SUV, but this was my shim/structure/storage solution!

Problem: How to fit a small camper on a big truck?

Solution: Shim it up over the cab and build boxes while your at it....

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/P2120001.jpg

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/P2150010.jpg

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/P2150019.jpg

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/P3190038.jpg

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/P3190036.jpg

http://i816.photobucket.com/albums/zz87/rpbelmont34/Camper/2011-03-12_10-43-38_226.jpg

Thought Yall might like. Great Ideas on here! Thanks! :victory:

MichiganSheepdog

03-23-2011, 06:43 PM

SLO_F-250

03-24-2011, 02:27 PM

I like the idea.:victory: Question: Have you found any issues with wood drawer system not supporting the weight of the camper? Just wondering about weight distribution while off the beaten path.

Hey Michigan! I have not had any issues yet, and doubt I will. I Made the boxes really stout. Each vertical piece separating the compartments are 2x6's or 3x6's sandwhiched between the 1/2" plywood.

I've had it setup for about a year now with about 14+/- trips on it some on dirt roads in 4x4 and no problems at all. Only thing that I am still working on is the tie down system. If I do a really rough section of trail the camper shifts a little to one side or the other depending on direction of camber. Nothing crazy, but I can notice it. It has not concerned me because Im not doing anything crazy in my setup.

Doors still open just as easy as the first day I built it. The biggest thing I was concerned about was weather/water so I gave to boxes about 4 coats of exterior grade paint.

frans

03-24-2011, 03:16 PM

SLO_F-250

03-24-2011, 10:44 PM

sloF250, could you explain please what slide system you use for your plywood drawer under the camper? I can't see if you have any from the pictures. Does the drawer simply slide on itself?
thanks
frans

Frans,
Right now its just wood to wood sliding. It was actually pretty smooth when it was unfinished wood to wood sliding like in the picture above, but since then I gave it a coat of exterior grade white. Now I gotta put some muscle into it. :elkgrin:

I couldn't find any sliders/bearings that would allow me to get it out as far as I wanted, plus it would take up valuable space. I think I only have about 7+ inches for storage under there.

I have some sheet metal laying around, and am planning on ad-hearing it to the bottom of the drawer. Im hoping that reduces the friction. Ill then apply some miniwax to the wood. Lets hope that combo works! Ill update my camper thread when I do it.

4runrftw

03-25-2011, 02:24 PM

I have some sheet metal laying around, and am planning on ad-hearing it to the bottom of the drawer. Im hoping that reduces the friction. Ill then apply some miniwax to the wood. Lets hope that combo works! Ill update my camper thread when I do it.

You might think about going to a commercial kitchen supply store, buying some UHMW (cutting board material), then putting that on the bottom of the drawer. MUCH smoother than sheet metal would be. I bet that plus your minwax would make it like buttah. :chef:

SLO_F-250

03-26-2011, 12:13 AM

You might think about going to a commercial kitchen supply store, buying some UHMW (cutting board material), then putting that on the bottom of the drawer. MUCH smoother than sheet metal would be. I bet that plus your minwax would make it like buttah. :chef:

Oh I like Buttah!! Great Idea!!!! Ill see what I have around here and keep you guys posted. Thanks! :smiley_drive:

Intuit

03-26-2011, 03:31 AM

Alright...sorry it took so long to post up the pictures of my hanging countertop for my rear drawer, but here it is. I used square tubing and the hanger simply slides out of the counter for easy storage. I now have three trips using it and it has worked out wonderfully!

http://www.expeditionportal.com/forum/attachment.php?attachmentid=55067&stc=1&d=1301109877

http://www.expeditionportal.com/forum/attachment.php?attachmentid=55068&stc=1&d=1301109875

http://www.expeditionportal.com/forum/attachment.php?attachmentid=55069&stc=1&d=1301109875

thx138

03-27-2011, 03:20 AM

Here is what I have so far. I would of liked to have 2 drawers but I kept the fridge lower so my wife could access it. I need to finish off the drawer and find a finish the wood.
http://i2.photobucket.com/albums/y43/thx138/IMG_0822.jpg
http://i2.photobucket.com/albums/y43/thx138/IMG_0823.jpg

LandCruiserSteve

03-29-2011, 12:11 AM

Here's my modular "BOX" setup in my FJ Cruiser. The (tiny) back seats were removed to accommodate the forward locking storage bin, and the drawer unit occupies the rear cargo area.

http://i63.photobucket.com/albums/h144/LandCruiserSteve/RearBox1.jpg

http://i63.photobucket.com/albums/h144/LandCruiserSteve/RearBox2-1.jpg

And, with the front seats completely forward, a detachable filler panel permits the use of an inflatable mattress.

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild19.jpg

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild20.jpg

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild22.jpg

(Here's the "how to" write-up I did over on the FJ Cruiser forum: http://www.fjcruiserforums.com/forums/interior-exterior-visual-tech/28828-ladies-gentlemen-may-i-present-you-box.html)

theindian

03-29-2011, 10:23 AM

great job steve! what is the total length of your plateform? I should have mine done by the weekend. Mine is very simular to yours

LandCruiserSteve

03-29-2011, 06:25 PM

great job steve! what is the total length of your plateform?

Thanks. :)

The total length (with filler panel) is 73 1/4". And, I probably could've extended the filler panel another couple inches before it nudged up against the front seats.

targa88

03-30-2011, 12:12 AM

Steve,
Glad you made it over here (from the Blue room). I know that your platform inspired a lot of builds... along with a whole bunch of other mods!!

Welcome aboard.

xpdishn

03-30-2011, 05:31 PM

edited everything out

Lichen

03-30-2011, 09:52 PM

[QUOTE=LandCruiserSteve;854502]

And, with the front seats completely forward, a detachable filler panel permits the use of an inflatable mattress.

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild19.jpg

That filler panel is exactly what I need. I installed a Tuffy Security drawer in the back and built a box where the back seat is, but it's about 9" too short to sleep in. How do you attach and detach the "filler". Thanks

LandCruiserSteve

03-31-2011, 01:55 AM

Steve,
Glad you made it over here (from the Blue room). I know that your platform inspired a lot of builds... along with a whole bunch of other mods!!

Welcome aboard.

Thanks, Colin. It's good to finally be here. :victory:

LandCruiserSteve

03-31-2011, 02:05 AM

That filler panel is exactly what I need. I installed a Tuffy Security drawer in the back and built a box where the back seat is, but it's about 9" too short to sleep in. How do you attach and detach the "filler". Thanks

Duct tape and bailing wire . . . . what else?? :D

Actually I attached a pair of footman loops to the face of the forward storage box and fabbed some aluminum L-brackets to slip into them.

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild18.jpg
http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild16.jpg

And, when the sleep panel is not in service, the legs remove and clip to the bottom of the filler panel for easy storage.

http://i63.photobucket.com/albums/h144/LandCruiserSteve/BoxBuild15.jpg

targa88

03-31-2011, 02:58 AM

Ironically the footman loops were the hardest part for me to find!

Any pix of how the rear drawer module is secured/attached to the vehicle?

RedRocker

03-31-2011, 10:36 AM

I used to get footman loops at McMaster-Carr, but the last time I looked they didn't carry them anymore, where did you find those?

r_w

03-31-2011, 04:10 PM

Tractor supply carried them the last time I looked.

RedRocker

03-31-2011, 05:30 PM

Thanks, I'm a regular customer of theirs.

spikemd

04-03-2011, 04:37 AM

I have a 2001 Range Rover and spent the last weekend building out the unit in wood and then covered it in outdoor carpet this week. It actually came out better than expected.

I opted for a large storage area for bins, rather than drawers. I feel it gives me more options for packing gear. I didn't use the 500lb sliders as this was a 'proof of concept' for me. My first upgrade will be heavier duty and slightly longer sliders if these sliders break.

Next steps, d-rings to secure gear and the ARB tie-down kit is in the mail.

http://www.speichers.com/pictures/rover/rr_storage_back.jpg
http://www.speichers.com/pictures/rover/rr_storage_side.jpg
http://www.speichers.com/pictures/rover/rr_storage_slideout.jpg

I made a cut-out for access to the cd changer
http://www.speichers.com/pictures/rover/rr_storage_cutout.jpg

Yes, it covers the spare tire and tools, but the whole unit is removeable. It weighs roughly 30-40 lbs and is easily removed if it came down to a blown tire. Also, in the future, my spare tire will go on the roof rack as it won't fit below.

http://www.speichers.com/pictures/rover/rr_storage_out.jpg

I used a 1/4 inch piece of birch plywood for the base to give it structure. Then added 3/4 inch pine for the sides and 1/2 birch for the top. I then put in lower braces for the smaller 3inch side piece that gives stability to the slider. I also used a 3/8 spacer between the middle side and the slider. The slider is 16 inch pine shelving with 100lb 24inch slider. The whole unit is wrapped in Lowes outdoor dark grey carpeting with Locktite spray adhesive that sticks well.

Overall, I am quite happy with it and can't wait to test it on our trip to Death Valley with the NorCal LR club in a few weeks.

grimbo

04-03-2011, 10:00 AM

Landcruisersteve you just solved my dilemma of how to attach a shelf on my camping trailer. Love this website for all these great solutions

LandyAndy

04-03-2011, 05:50 PM

I used to get footman loops at McMaster-Carr, but the last time I looked they didn't carry them anymore, where did you find those?

Fleabay to the rescue again......

http://shop.ebay.com/?_from=R40&_trksid=p5197.m570.l1313&_nkw=footman+loop&_sacat=See-All-Categories

:wings:

RedRocker

04-03-2011, 11:32 PM

Thanks Andy

LandyAndy

04-04-2011, 04:41 AM

Thanks Andy

If you want larger 2" size, I just ordered some in St/St from these guys :

https://www.strapworks.com/

RedRocker

04-04-2011, 10:53 AM

If you want larger 2" size, I just ordered some in St/St from these guys :

https://www.strapworks.com/

Nice find, thanks again.

Ryanmb21

04-11-2011, 05:36 PM

I built a storage platform in the rear cargo area.

Wood template, in this step I wanted to get the rear most horizontal beam over the factory tie down holes the outer vertical beams fall over the forward factory tie down holes (which are elevated ~.5-.75” off the floor.

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-02-13-1.jpg

Using 1x1 steel square tube, the template was welded up and holes drilled. The frame gives 2” rise from the floor, this is important to the design because (1) I needed 2.5 of rise to get level with the folded down seatbacks, and (2) I needed room for my two slide out tables pieces. To the top of the vertical beams I added Mac’s Custom Versatie tie down aluminum track, which was ½” thick and brough the platform to level with the back seats. This stuff is incredible, I chose the kind for flush mount and each tie down has 1,000 lb dynamic load rating. I used 1/8 wall steel tube and drilling the holes was tough. I also drilled out the rear nuts and elected to go with a bolt through the floor with a fender washer. The factory nuts looked weak and feeble, this step took 30 seconds. I reused the sound deadner after pealing it off of the factory carpet, seems to work well so I didn’t pay for dynamat (Note, without any sound deadner it is LOUD, plan to use something).

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-57.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-59.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-61.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-60.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-2.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-1.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-6.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-3.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-5.jpg

With ¾ birch plywood I cut pieces to match the contours of the floor and sanded the corners round. I also cut 41” slide out table pieces to fit under the center left and right sections.

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-66.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-03-23-63.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-13.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-11.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-9.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-10.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-14.jpg

Next, I added Line-X. I debated weather to stain the wood and add varnish but I am so glad I chose to use Line-x. It looks fantastic in person and soft/rubbery enough to allow for climbing and kneeling on.

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-91.jpg

The finished product, with tons of tie down options all solidly anchored to metal and level with the front seats. The tables are nice and much more sturdy that I planned, I would guess each could hold more than 25 lbs.

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-28.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-26.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-09-16.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-31.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-29.jpg

Here is how it looks with two Pelican – Storm cases 2750

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-32.jpg
http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-35.jpg

Big thanks to this thread where I got most of my ideas, in particular Gear's build.

Casper

04-11-2011, 11:04 PM

Ryanmb21

04-12-2011, 12:17 AM

Slick work Ryan, that has to be one of the simplest, cleanest builds I've seen. One question, how did you secure the plywood down? I don't see any holes or bolts. It almost looks like it might be held down with the tracks???

Thanks, and again, nice work.

Cheers,
Josh
&
Porthos
:smiley_drive:
Thanks Josh!

The wood is held in with 2" self tapping black screws. (2) for each outer section and (4) on each inner section. The tracks hold the wood but the screws help secure it for rattles. The only "force" the wood gets is from the lever effect when the table pieces slide out. :sombrero:

Casper

04-12-2011, 03:55 PM

Nice, I like that you can't see the screws.

Again, great looking work. I may just be coping that since I need to do something with the back on my X.

One last question, the tracks you used, do you think they are strong enough to hold down a 100lbs 35' tire?

Cheers, and thanks for all the info,
Josh
&
Porthos
:smiley_drive:

Ryanmb21

04-12-2011, 04:30 PM

Josh - here is the stuff I used:
http://www.macscustomtiedowns.com/product/6/VersaTie
I think each tie down is rated at 1000 lb (double check that for your purposes) but yes it will hold 100lb no problem granted the tie down track is bolted to something strong.

SilverBullet

04-12-2011, 04:37 PM

Josh, sweet trays, I may borrow that idea for my crawler.

bobDog

04-12-2011, 05:36 PM

I built a storage platform in the rear cargo area.
Here is how it looks with two Pelican – Storm cases 2750

http://i60.photobucket.com/albums/h14/ryanmb21/Platform/2011-04-10-35.jpg

Thanks! Absolutely the coolest rear floor setup I have ever seen.
Totally awesome and perfectly built.:wings::victory:

Ryanmb21

04-15-2011, 05:57 AM

Thanks! Absolutely the coolest rear floor setup I have ever seen.
Totally awesome and perfectly built.:wings::victory:

Thanks Bob!:ylsmoke:

Brandon Libby

04-26-2011, 04:39 PM

Nice work Ryan!

As I scrolled down, I half expected you to stain the wood. I have to agree, the Line-X looks great. It provides a nice factory look. The stain would have made it look like the bed of the old hot rod trucks from days passed -which would have also been cool.

slus

05-04-2011, 04:09 AM

Here is the one I built a few months ago for the jeep.
http://img137.imageshack.us/img137/7245/drawersopen6.jpg

Where did those recessed tie down hooks come from? I've been looking around and can't seem to find a decent black flush mount hook.

Wonka Toy

05-07-2011, 11:56 AM

Take two cheap slimline roller boxes (€12 each), one 8*4 sheet 1/2 inch marine ply, six lengths 3/4in quadrant, glue and screws and set to work:

First I made a box 10mm higher than the boxes and with a 22.5 degree slope on the front to fit the seats...

Next I made two internal dividers giving three compartments in all. The quadrant gives extra support to the joints while the rounded ends help to locate/guide the boxes in. The plan for the centre compartment is to make a ground anchor to store in here...

The cutting was kept simple by making the floor/base smaller to fit between the wheel arches while making the top wider to fill the whole boot.....

Finally the top was cut to fit and tested for strength by some willing bystanders...

Since finishing the woodwork I have trimmed the top in some industrial carpet to stop the dogs from skating and trimmed the edges with some plastic anglewhich is a couple of millimeters wider than the ply and stops the boxes rolling out accidentally.

I have to secure it to the floor yet but first I better replace the rusty section :(

gprsdlyt

05-07-2011, 03:29 PM

04 wj.
to get the most width i lifted the sleeping surface above the 'wells and trimmed interior panels. i cut the headliner to make extra head room and to allow for the 'flip' portion to be the longest possible. i have good size storage for gear due to this 'lift'. oh, and pull back the carpet under that to reveal a false floor and then the entire spare well is used for the larger tools that dont get used as often. the pull out 'slide' that supports the 'flip' provides add'l storage (it holds my personal effects duffels, clothes etc.). as far as the upper area, im still bouncing ideas, attic, etc? questions or ideas?, holla!
more pics here. http://www.expeditionportal.com/forum/showthread.php?t=26626&page=2

http://i54.tinypic.com/2luqosz.jpg
http://i56.tinypic.com/2rps6ee.jpg

theindian

05-07-2011, 06:36 PM

Nice custom fit and lots of storage I like it dprsdlyt!!!

Desert Dan

05-07-2011, 07:37 PM

It looks great.

I might have used hingesthat were more flush with the carpeting or a piano hinge

theindian

05-07-2011, 11:47 PM

heres my H3 cargo storage drawer that turned into a sleeping platform. Its made of 3/4" plywood and trimed out with precoated book shelf track. I used book shelf supports and 1" bookshelf track as an ibeam along with some side wing extensions for more shoulder space. The sidewing ibeams support the platform up to a couple of support legs. the boot shelf supports are attached to the box . still working on a few things like the floor mounts and tie down mounts. And im thinking of a removible frig slid platform. Thanks to all that posted up thier systems it gave me so many ideas and headaches:Wow1:
http://i829.photobucket.com/albums/zz216/stelles/DSC00497.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00503.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00499.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00502.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00500.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00513.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00512.jpg
http://i829.photobucket.com/albums/zz216/stelles/DSC00508.jpg

SFROMAN

05-08-2011, 11:57 AM

Theindian,
Do you hve to move your seats all the way forward for your platform to work? Or did you just move the seat all th way forward to make more space?

rubberduck

05-08-2011, 12:41 PM

Mine is a 1x2 metal frame with perforated metal. Works like pegboard. The platform is a simple box with plastic tubs. Works great. I'm also building a removable barrier for the top.

theindian

05-08-2011, 02:35 PM

Theindian,
Do you hve to move your seats all the way forward for your platform to work? Or did you just move the seat all th way forward to make more space?
I Have to move it forward for the extra space for the platfofrm to work With the platform deployed its 48x 73"

theindian

05-08-2011, 02:39 PM

Rubberduck, That is a cool idea with the tool pegboard, How are the tools secured? I wish I had the room Id steal that idea. Nice job!!

rubberduck

05-08-2011, 07:31 PM

Everything is bolted and the tools are held by quickfists.
Thanks

gprsdlyt

05-11-2011, 04:47 PM

Herbie

05-11-2011, 05:12 PM

Big thanks to everyone who has posted ideas into this thread! I've taken lots of inspiration.

Here is my system (version1, always leave room for improvement). I have a conversion-van bench seat that folds back into a short bed. In order to extend the bed to a full 72" long, I wanted to incorporate a bed platform into the storage mechanism and be sure to waste NO precious space.

The system starts with a box that snugs up against the back of the bench. It's 3/4" CDX plywood, screwed and glued. Inside covered in brush-on bedliner, outside carpeted in a decent match to the OEM carpet. One side of the box holds the house battery and electronics, the rest is tool storage for now, but I sized the compartments for an Espar D2 heater if I can find one at a reasonable price.
https://lh6.googleusercontent.com/_SUEvWXDjWPc/Tcmtz7xZzzI/AAAAAAAAERg/ZJ9F3sPOcPs/s400/IMAG0399.jpg

The tall rearward edge of the box also supports the forward edge of the bed platform. The platform attaches here with removable pin hinges so that I can pivot the platform up to access the jack compartment on the right side, and things underneath.

https://lh4.googleusercontent.com/_SUEvWXDjWPc/Tcmt5uyAy6I/AAAAAAAAESU/ug5Q_KlDI7o/s400/IMAG0446.jpg

The support legs attach with knob-headed bolts so that I have a tool-less way to remove the legs and break everything down so it can store flat in my garage when not in use. There are tee-nuts in the platform for the legs, and additional nuts on the corners so I can add longer (telescoping) legs and use the bed platform as a camp-table if needed.

https://lh5.googleusercontent.com/_SUEvWXDjWPc/Tcmt3SU2W7I/AAAAAAAAESA/HjYY5bHVHOE/s400/IMAG0433.jpg

Storage underneath the platform is based around bins for easy packing/unpacking of the vehicle (also my daily driver), so I can quickly move the bins from van to shelves in the garage, and back. The storage area will take three large Roughneck totes, or two large plus one "short" bin with my Coleman stove on top, or two bins and a 7-gallon water jug.

https://lh3.googleusercontent.com/_SUEvWXDjWPc/TZ0Aet6nysI/AAAAAAAAEB8/oRR32He2fCk/s400/IMG_5154.JPG

There's room under the bench/bed for a water tank, so eventually water will be plumbed in a bit more permanently, but for my solo shakedown trip to Overland Expo last month, this was more than enough room for all of my gear.

More details and photos available in my build thread (http://www.expeditionportal.com/forum/showthread.php?p=882473#post882473), and even MORE pictures available in my web album (https://picasaweb.google.com/mherbst/Battery_BoxBed?feat=directlink).

theindian

05-12-2011, 02:45 AM

thanks for the reply guys!
'theindian' nice setup!
i thought about a piano hinge but didnt see a real HD one around the depot, so went with these gate hinges. plenty strong for flipn' that 3/4 birch ply back and forth.

thanks back at ya! i think the what makes the piano hinge so effective is that the load is spread out along the whole joint ,needing a lesser size hinge pen. thats makes them attractive for theese kinds of projects. I first ordered a al aluminum hinge that was 21/2" wide but didnt like it ,felt pretty flimsey so i got a couple of2" steel hinges. a couple of boating stores told me the aluminum hinges would have been more than enough,but i just felt better about the steel hinges and they where nice and blingy chrome. I think the pens where 1/8".

Paladin

05-16-2011, 01:39 PM

Well, I might as well post up my setup since it's nearing completion. The original idea was to create a proper cargo barrier with a shelf for bi-level storage. Mostly to stop stuff flying forward, but the two-level will help keep things stabilized. I've packed almost to the roof before and, it's not cool. After a few miles off-road, shift happens.

http://i418.photobucket.com/albums/pp267/R_Lefebvre/Land%20Rover/sIMG_3959.jpg

The Discovery has quite a bit of storage room, but it's mostly oriented vertically. It would be too easy for things to fly over the seat and hit my kids. Some people rely on the factory tie-down points to secure their load, but they are simply weld-nuts welded to the 20 gauge sheet metal floor.

The first order of business was the forward bulkhead. I'm building it with roll-cage specs in mind, because hopefully if the truck is ever upside down, it will help protect the kids, or worst case, won't collapse and make the situation worse. 2" square 1/8" wall tube.

http://i418.photobucket.com/albums/pp267/R_Lefebvre/Land%20Rover/IMG_7288.jpg

This will have 2" square mesh applied to it. Next, I built a cargo shelf frame. The height of this will match the height of the top of the cubby boxes on the sides.

http://i418.photobucket.com/albums/pp267/R_Lefebvre/Land%20Rover/IMG_7354.jpg

Next, I added backstays which bolt to the factory 3rd row headrest mounting points.

http://i418.photobucket.com/albums/pp267/R_Lefebvre/Land%20Rover/IMG_7361.jpg

2 6mm bolts each side, which I don't think will be enough. I'll probably end up welding the feet to the structure. This will be a bolted connection here.

http://i418.photobucket.com/albums/pp267/R_Lefebvre/Land%20Rover/IMG_7366.jpg

It was very hard to get the cage back out to finish welding and paint. Hopefully it goes back in OK!

gprsdlyt

05-16-2011, 02:14 PM

whoa! :Wow1:

Chazz Layne

05-16-2011, 07:29 PM

Nicely done Rob, I look forward to seeing the finished product. That first picture brings back memories... :sombrero:

The hoop will only improve stoutness in a rollover of course, but FYI - the roof will hold. I've dropped a D2 on the roof before from about 5' up. If you haven't done so already, I'd consider tying it into the frame via the body mount bolts if possible. The floor is good and stout back there, but you can never be too careful.

Paladin

05-16-2011, 07:56 PM

Chazz, I can't see any reasonable way to attach it to those body mount points. Not without turning the whole thing into a giant steel mousetrap. Also, I'd hate to bridge the body-frame gap and bring in NVH issues.

When I first built it, I only had the 4x4" floor plates and 3 bolts. That was really bad. I think my 5 year old son could have pushed the hoop forward and twisted the floor upwards. Weakest floor I have ever seen. That's why I added the doubler plates, 6x12, with 5x10 backers on the bottomside. Not the hoop rings like a bell. The backstays are gravy. On the final install, I'll also shoot a bolt sideways through the wheelwell.

I have thought about running another tie-point to that mount just below the Alpine light... but sometimes you have to say enough is enough. ;)

I've heard that about the roof, that they're solid on these trucks. The main thing is that the hoop doesn't collapse in any way, and hopefully I've accomplished that.

Chazz Layne

05-16-2011, 08:51 PM

Ah, I thought it might be a bit too far of a reach. I'm not so much thinking about bridging the gap, as much as just anchoring at the same point. That way you get the stoutness of a frame mounting point, but it can still jiggle around exactly as much as the body does (since it is still on the body side of the body mount).

What you've got should be fine though. Between those 6 mounting points I doubt that cage is going anywhere. :D

kjp1969

05-16-2011, 10:23 PM

I decided to go half-way across as well- the rest of the space fits a large action packer and a cooler.
http://mandamus.typepad.com/.a/6a00e54fa376c18834010535d0f77a970c-pi
The drawers are a hacked up RV storage drawer with no slides- just friction fit. That way it's easy to remove the drawer and all the contents in one motion.

I'm actually contemplating ripping all this stuff out and just going with boxes and bins, as-needed. The drawers still work well, but take up space day-to-day.

LandyAndy

05-19-2011, 06:56 PM

How come we can't see Palodin's pic's now..... just test cards ?

trasko

05-19-2011, 07:34 PM

Looks like the forum is going through an upgrade. I'd give it a day or so.

Chazz Layne

05-20-2011, 03:35 AM

How come we can't see Palodin's pic's now..... just test cards ?

Looks like the forum is going through an upgrade. I'd give it a day or so.
Actually, that is what we are getting from Photobucket. Either he changed the images or Photobucket is having trouble.

LandyAndy

05-20-2011, 02:23 PM

Actually, that is what we are getting from Photobucket. Either he changed the images or Photobucket is having trouble.

Nope.... spoke to Rob over on OLC, he's been banned again cause he was already banned.... ?

Anyway, you can see his storage rack here :
http://www.overlandcanada.com/forum/showthread.php?p=19004#post19004

smbisig

05-25-2011, 10:02 PM

New ARB roller drawer installed in my Jeep YJ. I am a professional sports photographer and needed some added security while parked at the two pro stadiums (Qwest Field and Safeco Field).

And no, I don't leave the fridge or camera gear in a soft top Jeep while I am shooting the games.

http://farm6.static.flickr.com/5305/5759355139_a090ee206b_z.jpg

targa88

05-26-2011, 01:04 AM

ARB kit is skookum. That being said about $900/ per drawer x2. Then additional components to make a complete (sleeping) platform = expensive proposition...

smbisig

05-26-2011, 10:21 PM

ARB kit is skookum. That being said about $900/ per drawer x2. Then additional components to make a complete (sleeping) platform = expensive proposition...

I needed one for added security while carrying my camera gear around. At points, I may have $30K+ of camera gear (not saying I would ever leave it unattended, but sometimes I have to make pitstops). $900 was cheapest options and with me having no free time, I couldn't build my own.

targa88

05-27-2011, 01:09 AM

Don't get me wrong. I really like the ARB gear. Easier to get your hands on them then the venerable African Outback (South Africa) drawers or even Black Widow (Oz).
Build quality, protection, security etc.
For my application which is full length, modular storage, drawers and sleeping platform - it just priced itself out beyond building it myself.

mykdee

05-29-2011, 05:29 AM

Here's my set up so far! Measures 52"x72" perfect for full size air mattress.619736197461975

Akecj7

06-15-2011, 03:52 AM

I am starting to put together ideas for a drawer for the rear of my JK as well as a platform that will cover the passenger rear seat when layed down to mount my ARB fridge to. My question is mainly for the people who have used the birch ply wood from the depot or Lowes. How is this material holding up? Any quality issues? I would try to use Balitic Birch but I cant find any for a reasonable price, or locally. Once these are complete I was planning on having it LineX'ed. Thanks for the help.

nwoods

06-15-2011, 04:01 AM

Try searching your area for "aircraft plywood", which is spruce or birch, with more plies and fewer gaps with very specific grain orientation resulting in much greater strength per a given thickness. This is what I used, and I can kneel all my 300 lbs on one knee in the middle of an unsupported span without any sag or give on just a 1/2" thick board. With the aircraft grade glues they use, it's not prone to deteriorate with water

Rubiclone

06-15-2011, 10:51 PM

Here is the one I just finished. I still need to install a tap/water spout and hook up the aux battery. The ARB fridge will be mounted in place of one of the second row seats. When I need to use all the seats I can mount the fridge ontop of the 85L water tank on the Pass side. The driver side platform lifts up, and that is where I store the spare oil.

http://i414.photobucket.com/albums/pp225/rubbertoe1/DSC_0497.jpg
http://i414.photobucket.com/albums/pp225/rubbertoe1/DSC_0498.jpg
http://i414.photobucket.com/albums/pp225/rubbertoe1/DSC_0499.jpg
http://i414.photobucket.com/albums/pp225/rubbertoe1/DSC_0501.jpg

FJLED

06-15-2011, 11:49 PM

Here is my work in progress. Hoping to have it finished up and linex'd by the end of the month. Then on to the front half where I removed the rear seats.

Pics from a test fit the other day.

http://lh4.ggpht.com/_W2w_GOseuf8/TFXxnUW59EI/AAAAAAAAAUM/YZUEAt5CzJI/s720/DSC_0160.JPG

http://lh6.ggpht.com/_W2w_GOseuf8/TFXxo379kXI/AAAAAAAAAUQ/60_1RW8QMGc/s720/DSC_0161.JPG

http://lh6.ggpht.com/_W2w_GOseuf8/TFXxsyWFseI/AAAAAAAAAUg/lXlHoh6cjWc/s512/DSC_0165.JPG

http://lh6.ggpht.com/_W2w_GOseuf8/TFXxt2s1xtI/AAAAAAAAAUk/Ws6a_IaojKQ/s720/DSC_0166.JPG

Realized I never posted pictures of the front half. Still need to spray it with a black liner, but the FJs still going through other mods before I'll toss the storage box in there.

https://lh3.googleusercontent.com/-IQLyNddN5Os/TRN5B_QMbAI/AAAAAAAAAzg/Dttgusjne7o/s640/P1010624.JPG

https://lh4.googleusercontent.com/-oIikGMukueE/TRN5CmfSvlI/AAAAAAAAAzk/5-1YndJPiAo/s640/P1010625.JPG

https://lh5.googleusercontent.com/-Z2NvTW0tpNU/TQ_vItN76yI/AAAAAAAAAx8/EFKW-_DqEmY/s512/P1010615.JPG

https://lh3.googleusercontent.com/-93gIt9EUUss/TRN5Dx_cpkI/AAAAAAAAAzo/BcMyoUip4Io/s512/P1010626.JPG

https://lh5.googleusercontent.com/-y-0Afg4Xfwc/TRN7wahAvDI/AAAAAAAAAz8/YwlyYcr9ZPw/s640/P1010628.JPG

https://lh6.googleusercontent.com/-uvJJZNxhJwA/TU7zhjR1KDI/AAAAAAAAA3M/u8cO9PZ7bGU/s720/DSC_0409.JPG

I'll need to modify the front half's base a bit since towers were cut into the body for rear coilovers. They should still sit under the front storage system though without having to make it any taller.

http://i50.photobucket.com/albums/f339/DaveatJaviersAutos/Brian%20FJ/BrianFJ076.jpg

Hawkeye

06-16-2011, 07:41 AM

looks nice.

Ramjet

06-16-2011, 06:00 PM

[QUOTE=smbisig;891898]New ARB roller drawer installed in my Jeep YJ. I am a professional sports photographer and needed some added security while parked at the two pro stadiums (Qwest Field and Safeco Field).

And no, I don't leave the fridge or camera gear in a soft top Jeep while I am shooting the games.

Quick Question. Can you still slide the fridge slide with the drawer locked? I recently had the opportunity to view one and it did not lock everything jus the drawer. Which, with the slide still able to slide out, you can still access everything inside the drawer. Thanks.

Bighead

06-17-2011, 01:40 PM

FJLED: How do you have the kennel secured?

FJLED

06-18-2011, 06:43 PM

FJLED: How do you have the kennel secured?

It is not secured. We have harnesses which go to the tie downs for our Shepherd and Lab. The kennel is for the Vizsla which hates road trips and kennels the only way to make it more managable to take her on road trips back to the Northeast for the Holidays once a year. Thats the only time we really have the Vizsla in the FJ. Not the safest option I know, but its better than having her climbing around the cabin distracting the driver.

Chazz Layne

06-21-2011, 03:05 AM

http://i414.photobucket.com/albums/pp225/rubbertoe1/DSC_0497.jpg

Nice, that tank is huge! I feel better now knowing I'm not the only one planning on this sort of on-board water setup in a mid-size SUV...:snorkel:

Rubiclone

06-22-2011, 06:27 AM

Nice, that tank is huge! I feel better now knowing I'm not the only one planning on this sort of on-board water setup in a mid-size SUV...:snorkel:

Thanks yeah its huge, but i am planning a one month trip up to alaska, and it will be used for cooking, cleaning, showers and emergancy drinking water, so if you add it all up 85L isnt that much. i can empty the tank in 10 minutes or so with the pump i have onboard. had to dial it back a bit because it was way too much pressure.

The only problem i had was getting the lid to seal, so i made a little wrench so i can really tighten it down. Also the compartment it is in is completely sealed with water proof wood stain and silicone so if the tank leaks, it will be held in containment and run out the back of the tailgate instead of into my aux battery.

Steve F

06-22-2011, 09:24 AM

I'm building my storage at the moment.

I've mounted a cargo barrier (not an XJ one but it fits and was free) and bolted the fridge slide down ready for a club trip this Sunday :) I had to take the handles off the fridge for it to fit properly so I'll make some strap handles on Saturday to attach it to the slide. Just need to make the draw and top now and also another two mounts for the cargo barrier so the top is supported by the upper seat belt mount. I'll also be mounting my compressor and a few other bits more permanently.

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_4955.jpg

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_4958.jpg

Cheers
Steve

wipeout

06-30-2011, 12:59 PM

Where did those recessed tie down hooks come from? I've been looking around and can't seem to find a decent black flush mount hook.

They came from Menards (local lumber yard). They were chrome plated, but I media blasted them and painted them with an epoxy resin. They have held up very well so far.

Steve F

07-03-2011, 04:44 AM

Not quite finished but almost done, just needs the tiedown track on the top and a lock for the drawer.

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_5031.jpg

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_5037.jpg

Cheers
Steve

JamesDowning

07-05-2011, 11:51 PM

Looks quite nice Steve. Did you replace your fridge handle with webbing?

jfarsang

07-06-2011, 01:50 AM

Didn't like most of what I found to be available locally so ended up doing one from scratch.

The unit is one self contained box and can be removed with two people on either side via handles.

With all the drawers closed, you can barely tell they exist. Everything is flush and outside sitting on our living room floor it looks like a large coffee table.

It's shallow enough to keep the rear seats in and not have to remove the box everytime we need to use the rear seats.

From the rear, there is a main 3/4 length drawer that holds all the pots/pans/utensils and some food.

Inside that drawer is a hidden drawer that comes up further with a stove inside for cooking.

On the other side is a cutting board that sits flush with the top and acts as a cover top for the cooking gear underneath.

On top are two cupboards with fold down faces that hold more food, spices, etc...

I found this to be the best arranged for us (me and my woman) as we can just pull up anywhere and within a minute have a whole kitchen ready completely free floating and not have to worry about tables, legs, uneven ground, etc...

On the inside, on the bottom 1/4 is a wide flip down cupboard to store hiking poles and long gears. On the top are full length two large drawers that slide forward and gives up a solid sleeping platform.

The sliders are heavy duty 200lb capacity and can hold Maryna's weight bouncing up and down on them :bananaro:

Will post more pics ...

The mechanics of the kitchen drawer video clip :

http://www.flickr.com/photos/26976821@N07/5907166110/in/photostream

The box

http://farm6.static.flickr.com/5280/5907135634_ce419f6aff_b.jpg

The box in the background, the main kitchen drawer and the hidden stove drawer

http://farm7.static.flickr.com/6035/5906578901_b00f2b59e6_b.jpg

Test fit

http://farm6.static.flickr.com/5115/5906578281_115de6926b_b.jpg

Field test

http://farm7.static.flickr.com/6058/5906581493_4b4013893c_b.jpg

http://farm7.static.flickr.com/6054/5904321714_955a507d28_b.jpg

http://farm7.static.flickr.com/6034/5904320812_b109183063_b.jpg

Every Miles A Memory

07-06-2011, 02:14 AM

Love the double pull slides so you have a working space/cutting board and still have the drawer in it!

Very nice work!

DarthBeaver

07-06-2011, 04:34 AM

So this is the beginning of my "drawer system". It is a removable flooring setup to allow drawers/fridge/etc to be "bolted on". I wanted a stable base to build off of and this was what I came up with. I removed the 1.5 person seat to make room for the 86qt fridge/freezer.

Seems to be very steady and with the removal of 10 or so screws you can get to the frame and undo the turnbuckles thereby removing the flooring....

Basic frame made from 1x1"
65071

Cable and turnbuckle attachment point in the rear
65069

65065

Cable and turnbuckle attachment point in the middle
65067

65068

65070

Finished flooring using baltic birch pre-finished plywood
65066

Behind the passenger seat
65063

table legs for support under the front of the flooring.
65064

polarkreisdefender

07-21-2011, 02:27 PM

:ylsmoke:

Jnich77

07-29-2011, 03:34 AM

to the top for good info and great creativity!!!

hikingff77

07-29-2011, 02:43 PM

This is my plan to keep it simple and get some form of organization to my truck bed. I'm planning on having a cap with wind-doors so I'll be able to get to everything on the sides. The lids to the area where the paddles go and where the food & other storage area will have loops on top so I can bungee more stuff down and kept neat.

Shruk

08-01-2011, 01:36 AM

Not exactly a "drawer", it's a surplus medical cabinet on a 100% drawer slide. Three shelves keep everything nice and accessible and the ends come off and are tables.

http://i1192.photobucket.com/albums/aa328/RoamingRobertsons/Truck%20Build/file-17.jpg

http://i1192.photobucket.com/albums/aa328/RoamingRobertsons/Truck%20Build/file-18.jpg

Correus

08-01-2011, 03:38 AM

Shruk

08-01-2011, 03:55 AM

Where did you get that thing?!?! :Wow1:

I could really use one!!

I got it at an Army Surplus store in Apple Valley, CA. I made the slide myself.

trasko

08-01-2011, 05:41 AM

Whoa that is really great. The integrated table is blowing my mind. Hopefully you don't want to drive anywhere while the table is deployed!

RgrBox

08-01-2011, 12:29 PM

That's not a bad idea..

-JD-

08-01-2011, 04:24 PM

Some more info and a source: http://www.expeditionportal.com/forum/threads/22118-Surplus-drawer-cabinet-table-system

thecriscokid

08-01-2011, 05:24 PM

I too really like that Army box. the table/lid is fantastic

mep1811

08-02-2011, 04:11 AM

I have one of these medical boxes for sale. Shipping would be expensive as it is heavy.

I will have to check if it is the multi-drawer or the shelf unit

Shruk

08-02-2011, 04:51 AM

Whoa that is really great. The integrated table is blowing my mind. Hopefully you don't want to drive anywhere while the table is deployed!

Or worse, both tables deployed (each end is a separate table). I can get it all back together in 2-3 minutes. They just fold up and the ratchet straps end up holding them in place fairly well, with the seals actually helping a bit.

nwoods

08-02-2011, 03:35 PM

http://farm7.static.flickr.com/6034/5904320812_b109183063_b.jpg

Drawer within a drawer. Clever! I love the amount of surface space that provided. Cute model too :-)

SWITAWI

08-02-2011, 05:45 PM

And still no beaver jokes (where's Leslie Nielsen when you need him?)...

Impressive effort indeed.

LandCruiserPhil

08-02-2011, 06:54 PM

And still no beaver jokes (where's Leslie Nielsen when you need him?)...

Impressive effort indeed.

Maybe because Leslie Nielsen is dead

character zero

08-02-2011, 07:35 PM

Maybe because Leslie Nielsen is dead

at least he left us with a fart joke as his epitaph:
Let 'er Rip

DarthBeaver

08-03-2011, 01:06 AM

if you can find a beaver joke I HAVENT heard I will be impressed!

SWITAWI

08-03-2011, 03:37 PM

Since I really like this thread I will try to contribute something before going O/T again for DarthBeaver's benefit...

Check out Silverdusk's drawer build for his FJ Cruiser. It's my personal FJC favorite for two reasons; 1. It can be quickly reconfigured so using the back seat is still an option, and 2. The drawers are just deep enough to store what you need, and not deep enough that you'll be carrying around your weekend equipment everyday. He even included all his dimensions - http://www.fjcruiserforums.com/forums/how-technical-articles/41318-rear-storage-solutions-12-articles.html#post700950

http://i773.photobucket.com/albums/yy13/switawi/Completed2.jpg
http://i773.photobucket.com/albums/yy13/switawi/Daweropen3.jpg
http://i773.photobucket.com/albums/yy13/switawi/DrawersCompleted.jpg
http://i773.photobucket.com/albums/yy13/switawi/DrawersCompleted2.jpg

And now for a little beaver humor...

http://i773.photobucket.com/albums/yy13/switawi/BeaverSign.jpg

JamesDowning

08-03-2011, 06:38 PM

I do like how he stored his X-jack. I may steal that for my poo shelter. :elkgrin:

Every Miles A Memory

08-03-2011, 06:44 PM

And still no beaver jokes (where's Leslie Nielsen when you need him?)...

Impressive effort indeed.

I've been holding back!!

You could always bring her here, seen in the town of Beaver West Virginia

http://everymilesamemory.smugmug.com/Travel/February-2009-Virginia-The/Who-Doesnt-Enjoy-a-Good-Beaver/484266595_Jsnwz-M-1.jpg

bobDog

08-03-2011, 08:49 PM

Since I really like this thread I will try to contribute something before going O/T again for DarthBeaver's benefit...

http://i773.photobucket.com/albums/yy13/switawi/DrawersCompleted2.jpg

And now for a little beaver humor...

http://i773.photobucket.com/albums/yy13/switawi/BeaverSign.jpg So I get bounced cause I made a bit of fun about hippy chicks skirts but beaver humuor is ok.....geeeez!:coffeedrink:

How do you starve a hippy? Put their food stamp card under the bar of soap......
:coffeedrink::coffeedrink::coffee:

colodak

08-04-2011, 12:48 AM

Beaver Liqours: One Hundred Million Men & Some Women Can't Be Wrong

Beaver Liqours, Avon Colorado
http://www.beaverliquors.com/

beavernation

08-04-2011, 02:07 AM

Several thousand Oregon State fans can't be wrong!!!!....lol......Beaver Believers rise up!!!......BUT our football team is still gonna be bad this year!.....:imagesCADZQMBJ:

pnwkayaker

08-04-2011, 01:02 PM

I remember going to Corvallis to visit my sister and attending a Civil War, talk about lots of fun! I also remember the libraries in Corvallis selling the book "101 Ways to Roast a Duck" specially during that weekend! :-)

tody009

08-05-2011, 11:05 PM

heres mine in the back of my 94 zj. it was my first time building drawers and i think they turned out great. i decided against slides for the cost factor and the simplicity factor but even loaded totally full i can slide them out with a little effort.

http://i303.photobucket.com/albums/nn132/tody009/Jeep/0601111702a.jpg
http://i303.photobucket.com/albums/nn132/tody009/Jeep/0601111716.jpg
http://i303.photobucket.com/albums/nn132/tody009/Jeep/0601111856.jpg
http://i303.photobucket.com/albums/nn132/tody009/Jeep/0601111815.jpg
http://i303.photobucket.com/albums/nn132/tody009/Jeep/yosemite010.jpg
http://i303.photobucket.com/albums/nn132/tody009/Jeep/yosemite014-1.jpg

enigmadsm

08-06-2011, 02:34 AM

I think this might be my favorite thread on this site so far...the ideas of some people are genious! It has helped tremendously in possible solutions for storage needs

K2ZJ

08-15-2011, 10:01 PM

heres mine in the back of my 94 zj. it was my first time building drawers and i think they turned out great. i decided against slides for the cost factor and the simplicity factor but even loaded totally full i can slide them out with a little effort.

http://i303.photobucket.com/albums/nn132/tody009/yosemite010-1.jpg
http://i303.photobucket.com/albums/nn132/tody009/yosemite014-1.jpg

What size ply is that? What is underneath? Just a few pieces for lift in front or a whole sub frame type thing?

Bult4mud

08-18-2011, 03:29 AM

tody009

08-21-2011, 08:59 PM

What size ply is that? What is underneath? Just a few pieces for lift in front or a whole sub frame type thing?

the drawer housing is all 3/4". its probably overkill but im ok with that. the drawers are made of 1/2" acx. the base is 2x4s around the edges and one under the divider for support. yes i used it for a spacer so i can open the drawers and also because jeep decided not to make a flat floor in the back its all wavy. i have only put some weight on top and it doesnt go anywhere. sturdy is good in my book

Steve F

08-31-2011, 07:01 AM

Finished the shelf for above the fridge, it attaches to the cargo barrier with hose clamps, it isn't going anywhere. I'll be adding a chain from the corners closest to the tailgate up to the child seat clip on the roof, I'll also add some turnbuckles to put a little tension on it to support it, it'll stop it making the cargo barrier flex at all and should be very solid. It'll be used for light but bulky stuff so I can make full use of the available space in the back :)

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_0712.jpg

The cutout on the shelf is to allow the pass thru hatch in the cargo barrier to still open. I also made the shelf short enough so the fridge lid can open ;) and I can reach the controls.

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_0715.jpg

http://i218.photobucket.com/albums/cc200/steveff/Storage%20System/IMG_0702.jpg

Cheers
Steve

Sock Puppet

09-05-2011, 04:01 PM

Accessory Man

09-05-2011, 05:00 PM

I just finished building a center console for my '96 Bronco. It has and aftermarket seat, which had a center seat section with fold-down back. I never planned on using it as a seat, and the "cup holders" were absolutely terrible. I wanted a higher arm rest, better cup holders, and more storage. I removed the center section, which exposed the seat bracket:

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics001.jpg

I built it out of 1"X12" boards and covered it with rubber-backed carpet from Lowes.

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics006.jpg

I used a two-cup adjustable cup holder from Autozone. I don't really drink canned soda while driving, so I made it to handle taller drinks (like water bottles), so shorter drinks won't be as comfortable to access while driving.

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics009-1.jpg

I used spring-loaded cabinet latches to keep the top snug, and used a 2" corner brace for the lock to engage. Obviously it wouldn't stand up to a serious attempt at theft, but it adds a measure of security, especially if I have the top removed on the Bronco:

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics012-1.jpg

I bolted it to the stock holes in the seat bracket. Of course I used grade 8 hardware as this is an Expo rig and anything less would seriously put my manhood in doubt:

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics017.jpg

I still need to add something more comfortable to the top for actual arm rests. I built it in such a way that adding a little extra height on each side will make it just right. Overall I'm quite pleased with it, and plan on using the same basic materials when I build my rear cargo storage platform:

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics013-1.jpg

http://i616.photobucket.com/albums/tt246/Ziaduck/Bronco/BroncoPics016.jpg

I took these after dark and the flash really makes the carpet look light; it actually blends with the interior colors quite well. Actual interior dimensions are 16.5" long X 11" wide X 10.5" deep.

NICE Console, here's the one I built for my bronco. I didnt have the manual 4x4 lever to contend with

http://www.supermotors.net/getfile/674457/fullsize/dscn3591.jpg
http://www.supermotors.net/getfile/674458/fullsize/dscn3592.jpg
http://www.supermotors.net/getfile/674464/fullsize/dscn3598.jpg
http://www.supermotors.net/getfile/674466/fullsize/dscn3602.jpg
http://www.supermotors.net/getfile/674467/fullsize/dscn3603.jpg
http://www.supermotors.net/getfile/674468/fullsize/dscn3604.jpg
http://www.supermotors.net/getfile/674469/fullsize/dscn3605.jpg
http://www.supermotors.net/getfile/674475/fullsize/dscn3611.jpg
http://www.supermotors.net/getfile/674477/fullsize/dscn3613.jpg
http://www.supermotors.net/getfile/674478/fullsize/dscn3614.jpg
http://www.supermotors.net/getfile/674483/fullsize/dscn3618.jpg
http://www.supermotors.net/getfile/674484/fullsize/dscn3619.jpg
http://www.supermotors.net/getfile/674485/fullsize/dscn3620.jpg
http://www.supermotors.net/getfile/674487/fullsize/dscn3683.jpg
http://www.supermotors.net/getfile/674488/fullsize/dscn3684.jpg
http://www.supermotors.net/getfile/674489/fullsize/dscn3685.jpg
http://www.supermotors.net/getfile/674491/fullsize/dscn3687.jpg

I still have to build some sort of matching rear storage :)