My new Manley ORV

jwilson2598

Adventurer
I've been wanting to add solar options to my power box to allow for charging when camping without having to use the Jeep. Recently I ordered a Renogy 100W panel and Ctek D250S dual charger. The Ctek will allow me to replace my existing Toad Charger for vehicle charging and incorporate the solar as well. It should also charge faster than the Toad Charge did.

Here's the setup inside now:

65017f6c40e4f83d73d4479c038f82ed.jpg


I also added an extra waterproof high current socket for hooking up the panel below my normal outlets. I also wanted a quick visual check, so I added a voltmeter as well so I can check the battery voltage at a glance:

eb1438d826a69fc54bf68033a841d0bb.jpg
 

jwilson2598

Adventurer
Someone asked in the Electrical section if I had updated my wiring diagram for the changes, so I figured I would add it here as well. Diagram has been updated to reflect the latest changes:

Addition of solar
Addition of 2 extra 12V outlets
Addition of voltmeter
Addition of trailer brakes and backup battery for those
Replacement of Toad Charge with Ctek D250S
Moving inverter behind cutoff switch to prevent any parasitic draw

fdda7d99519ec5ac142228cc9970c6ed.jpg
 

jwilson2598

Adventurer
So in late January I picked up a used CVT Batwing awning. I finally figured out the mounting recently from someone who turned me on to the Adventure Trailer awning brackets. I finally got them and did the install today. It's nice because I can keep it low for transport and then raise it up when I setup camp.

8cbb39f42401a84955279edfa936487f.jpg


7bdc202cd5c7da85979d8cb4c5271582.jpg


3de8c5972b4d9b76a6a3923ee384709a.jpg


34c8cf95b85dd79cd8501822beec3fad.jpg


c576632f3a606a3a6901dbf88d157394.jpg


01aabd773939aa7d3c8c1db635342b30.jpg
 

jwilson2598

Adventurer
Part of the Batwing project was to build a table that would attach to the trailer for general use while under the awning. I took the idea of the Adventure Trailer table and adapted it to fit my Manley. It ended up being 4' wide and fits inside the trailer nicely when not in use. I also used a couple holes in the fender and used knobs through the holes that tighten into the T-nuts I installed into the table.

Initial Rough Cut of table:

0998a59676ff4ffe50fdb422260fb20f.jpg


Sanded down and holes drilled for T-nuts:

40ce1afece01c6fa8ad84974fa9cc0e4.jpg


First test fit on the trailer and marking the fender holes:

8ee5dda0e52ad0e2f53d68f129a224b2.jpg


Hole plugs I used to fill the fender holes when the table is not in use:

baa56b8e7acf491bd50aea2a95f80f6a.jpg


Testing the final product:

cb668714d76fbd8d0d3a3d73af49236d.jpg


d811a7adc9b6fd59e285cb49b4e48835.jpg


Stored in the trailer:

6ea51d00400e8c5888b36c78c4f51c04.jpg
 

Forum statistics

Threads
185,912
Messages
2,879,544
Members
225,497
Latest member
WonaWarrior
Top