Offroad tool kit

Happy Joe

Apprentice Geezer
A little background I used to camp to four wheel now I four wheel to camp.
When doing very difficult to extreme trails some degree of breakage is expected, but I never expected to tear a leaf spring mounting plate in half; there happened to be a couple of welding rods in the vehicle so we removed the plate and used some jumper cables and 2 batteries to glue it back together (it never failed again) ... since that time when expecting difficult terrain (but not on "civilized" trips) I carry rods, a stinger and the goggles; the jumper cables are and always carried item.

Often times the tools (like the winch) are used to keep other vehicles mobile, I rarely break down myself.
For hand tools I have found that 3/8 drive sockets extensions etc to work for all but the largest jobs (pitman arm and pinion nuts etc are notable exceptions).
I select tools depending on the vehicle some vehicles are metric, some are not and some are a combination. I carry a minimal amount of the other type of tools (also as I am frequently asked to help fix random vehicles on the trail).

Some of the tools;
most sockets wrenches etc are 1/4" through 3/4" or 19mm range
craftsman 3/8 drive extended swivel head ratchet (based on their 3/8 drive breaker bar)
A set of combination wrenches
A set of deep well sockets (6 or 12 point)
a set on normal sockets (the opposite point style of the deep well sockets) or both 6 and 12 point styles)
a normal ratchet
a universal joint
a set of socket size adapters.
a set of extensions (usually enough to reach around 24" when combined)
Other specialty sockets/wrenches etc as needed for the vehicle (I have run into 1/4" or 5/16" 12 pint u-joint bolts very difficult to get off if you don't have the proper wrench).
a 10" or 12" adjustable end wrench.
a pair of large curved jaw Vice Grips - get the good ones not chinese.
a 10" or 12" pair or channel locks
a pair of dikes (wire cutters)
a needle nosed plier
a slip joint plier.
A crimping tool
a drilling hammer or other BFH (I carry a "jeep tool" consisting of a 3 pound blacksmiths hammer hear with a brazed on 3/4" pipe coupling, an 18" 3/4" pipe handle with an straightened antique jack handle inside for use as a pry bar. (the pipe can be used as a torque multiplier for stubborn bolts, or welded to a straightened bent tie rod/draggling to strengthen it).
a multi point screw driver.
a large flat screw driver big/strong enough to use as a pry bar.
a brass drift or soft steel punch around 9" long.
a thread chaser to straighten out threads on abused bolts.
A tiny/compact tubing cutter.
a putty knife.
A hacksaw blade holder and high quality blades, an alternative is a saws-all blade holder and blades.

This is off the top of my head so I probably left some things out.

Enjoy!
 

Daveeli

New member
Damn Happy Joe, that's a good list. Some things on there I hadn't thought of. Thanks.
That's why I started this thread.
 

fog cutter

Adventurer
i used to do that, but by the time my screwdriver was big enough to sufficiently pry, i didn't have any screws big enough to use it.
 

Desert Dan

Explorer
I carry metric and standard sockets in 3/8" and 1/2' and metric and standard wrenches in my tool bag.
A breaker bar and extensions are good to have as well.
I also have various screw drivers size and length and other vehicle specific tools.

Good quality tools are best for travels because you don't want tools to break in the boonies.

Extra nuts and bolts and sealants and fluids are a must also.
 

Ducky's Dad

Explorer
Don't forget duct tape, self-fusing silicone tape, baling wire or tie wire, hose clamps, and a big ratchet strap. The tapes, wire, and clamps can be real handy for closing up a blown coolant or vacuum line. The ratchet strap can do a lot of things, but may be essential for reseating the bead on a tire if you only have a small compressor.
 

Ray_G

Explorer
One rule of thumb I've used in building off basic tool kits for both my D1 and my D3 is if there is a tool from the garage that is necessary for a repair it needs to be in the truck. That can go too far of course but really what I mean is those niche items that you wouldn't normally carry (i.e. ensuring at least 2 12pt 13mm sockets just in case removing a brake caliper is necessary, or the various combinations of sockets and wrenches in both metric and standard that are useful for removing the drive shafts while laying on your back in the cold.

In the end my desire is to be able to do almost all the work I need to out of the back of the truck, even if I'm at home. (in my current state that is necessary just based off where I live)

Conversely I also attempt to maintain tool discipline by limiting the size of the case-both trucks have Pelican 1510 sized tool kits that seem to be big enough for almost everything (absent the jack, breaker bar, and other stuff that has its own place elsewhere), yet it is still man portable. Others have mentioned it too but I also tend to buy nicer tools over time and those go in the truck and the older stuff rotates to the garage. Harbor Freight has its purpose but there is no self loathing like knowing you have the right tool but not right there. I also have found the way my mind works in terms of organization and you can see that in how the D1's tool kit finished and where the D3's started:
1510 laid out.JPGTool Peli laid out.jpg
 

landsharkman

Adventurer
This is what sits in my truck everyday
nice having drawers to store most of it

Axe and Knife gear
Gransfors Bruks Forest Axe
Eastwig Hatchet
Entry Axe
Woodman’s Pal
Silky Bigboy folding saw
Barkriver Bushcrafter
Randall RTAK II
Leatherman Charge
Swiss Army Knife rescue tool
Leatherman Raptor tool
Medical Scissors

Emergency/Survival gear
Gaffers tape
Para cord, 3/8 & ½’ rope
Flashlight, batteries and charger
Brass tent stake hammer
Goal Zero Yeti 400 solar Generator
DeLorme in Reach Se
CB radio and Wilson 1000 antenna
Quad Band Yaseu VHF/UHF
Motorola FMS walkies
Compass
Whistle
Handheld GPS
Binoculars
Phone chargers
Water filters
Fire starters, water and wind proof lighters and tinder
Soto Pocket Torch
Gigapower torch Signal mirror and Whistle
First aid and trauma kit
Kestral pocket weather tracker
Tarps
Bunge cords
Ratchet straps

Tool gear
2 Halgaurd fire ext
Knipex pliers-wrench small and large
Magnetic pickup tool
Extendable mirror
Magnetic parts tray
Lug nut extractor tools
Torx and Allen tools
Channel Lock adj wrenches
Latex gloves
Vise grips
3/8 and ¼ drive sockets
½ sockets with breaker bar
Folding lug wrench
Needle nose pliers
Wire cutting pliers
Combination and ratchet wrenches
Screwdrivers
Pry bar
Electrical pliers
Electrical tape
Ballpeen hammer
Channel lock retaining ring pliers
15”extended reach locking pliers
Ext wire, Car Fuses and fuse holders
Hose clamp pliers, removal tool and clamps
Zip ties
Wd-40, silicone lubricant, oil
12v cordless impact and drill, bits
Multimeter

Recovery gear
Iron Clad Ranchworks gloves
Midwest Elk leather gloves
4 Maxtrax boards
Wheel chocks
48”High lift Extreme, bumper lift, lift-mate, off-road base, ARB adapter, repair kit
US Jack Hi-range 8ton bottle jack
Safe Jack stand with multiple height attachments
Warn xp9.5s
Warn winch ext line
ASR Offroad's 1"Ultimate Kinetic Recovery 30’ Rope
ARB 3/1/4 Snatch Strap
2 ARB recover dampers
ARB tree strap
Warn tree strap
Factor 55 3" short strap
2 CM 6.5wt shackles
6 Van Green pin ¾” Shackles
4 Soft shackles
ARB 3/18 60’ winch ext strap
2 ARB 20000 lightweight snatch block
1 WARN 20000 snatch block
ARB recovery bags
Large shovel
Folding shovel
Small snow shovel
ARB tire repair kit, with lots of plugs, valve stems,etc
Hopkins Flotool shaker siphon
Dual Odyssey battery setup
Funnel
Viair 440p compressor
Lynx cap, levelers, jack stabilizer pads
Antigravity micro-start Xp-10
Ext Fuel

Sometimes
Solar panels
PowerTank
PullPal
1/2 impact gun
Showertank
 

91AzXJ

Adventurer
Regarding the welders, I try not to get myself into situations where I would tear my rig up that badly but I do wheel with several people who do have them and have used them. My philosophy is be prepared to shoot bear and hope for squirrels. I also carry a pry bar under my rear seat.
 

Daveeli

New member
This is what sits in my truck everyday
nice having drawers to store most of it

Axe and Knife gear
Gransfors Bruks Forest Axe
Eastwig Hatchet
Entry Axe
Woodman’s Pal
Silky Bigboy folding saw
Barkriver Bushcrafter
Randall RTAK II
Leatherman Charge
Swiss Army Knife rescue tool
Leatherman Raptor tool
Medical Scissors

Emergency/Survival gear
Gaffers tape
Para cord, 3/8 & ½’ rope
Flashlight, batteries and charger
Brass tent stake hammer
Goal Zero Yeti 400 solar Generator
DeLorme in Reach Se
CB radio and Wilson 1000 antenna
Quad Band Yaseu VHF/UHF
Motorola FMS walkies
Compass
Whistle
Handheld GPS
Binoculars
Phone chargers
Water filters
Fire starters, water and wind proof lighters and tinder
Soto Pocket Torch
Gigapower torch Signal mirror and Whistle
First aid and trauma kit
Kestral pocket weather tracker
Tarps
Bunge cords
Ratchet straps

Tool gear
2 Halgaurd fire ext
Knipex pliers-wrench small and large
Magnetic pickup tool
Extendable mirror
Magnetic parts tray
Lug nut extractor tools
Torx and Allen tools
Channel Lock adj wrenches
Latex gloves
Vise grips
3/8 and ¼ drive sockets
½ sockets with breaker bar
Folding lug wrench
Needle nose pliers
Wire cutting pliers
Combination and ratchet wrenches
Screwdrivers
Pry bar
Electrical pliers
Electrical tape
Ballpeen hammer
Channel lock retaining ring pliers
15”extended reach locking pliers
Ext wire, Car Fuses and fuse holders
Hose clamp pliers, removal tool and clamps
Zip ties
Wd-40, silicone lubricant, oil
12v cordless impact and drill, bits
Multimeter

Recovery gear
Iron Clad Ranchworks gloves
Midwest Elk leather gloves
4 Maxtrax boards
Wheel chocks
48”High lift Extreme, bumper lift, lift-mate, off-road base, ARB adapter, repair kit
US Jack Hi-range 8ton bottle jack
Safe Jack stand with multiple height attachments
Warn xp9.5s
Warn winch ext line
ASR Offroad's 1"Ultimate Kinetic Recovery 30’ Rope
ARB 3/1/4 Snatch Strap
2 ARB recover dampers
ARB tree strap
Warn tree strap
Factor 55 3" short strap
2 CM 6.5wt shackles
6 Van Green pin ¾” Shackles
4 Soft shackles
ARB 3/18 60’ winch ext strap
2 ARB 20000 lightweight snatch block
1 WARN 20000 snatch block
ARB recovery bags
Large shovel
Folding shovel
Small snow shovel
ARB tire repair kit, with lots of plugs, valve stems,etc
Hopkins Flotool shaker siphon
Dual Odyssey battery setup
Funnel
Viair 440p compressor
Lynx cap, levelers, jack stabilizer pads
Antigravity micro-start Xp-10
Ext Fuel

Sometimes
Solar panels
PowerTank
PullPal
1/2 impact gun
Showertank
Thats a lot of gear. What kind of truck do you have and how do you carry all this stuff?
 

Happy Joe

Apprentice Geezer
Why not just bring a pry bar?
Space is limited in a Jeep CJ and there is a moderately tough pry bar (straightened ~1/2" diameter >18 inches long, antique, steel jack handle) in the Jeep tool (BFH) handle.
There are some applications where a smaller (12" or so) screwdriver/pry bar fits much better than a jack handle... although occasionally a small pry bar does migrate, temporarily, into the ammo can toolbox...
I usually cut a bit off the handle of a large H/F screw driver so that it fits in an ammo can better.

Enjoy!
 

landsharkman

Adventurer
Thats a lot of gear. What kind of truck do you have and how do you carry all this stuff?

Landcruiser 100, most of the tools, electrical stuff and bottle jack go in one of the drawers, the axes and misc are in the drawer housing wings, there are two recovery bags with straps, shackles and ropes in the back, the air compressor rides in the back, the Hi-Lift, shovel, ext gas and powertank ride on the back, the winch and dual battery up front. The shower tank,maxtrax nad pullpal on top if needed. It all works out fairly well when organized

rightdrawers_zps761ba3d4.jpg


HiLftplates_zps9177214f.jpg


DualBatteriessm_zps943b45c8.jpg

before the bags of stuff went in
Drawers1_zpsd99581aa.jpg

when I need more space the Yakima goes on top
Joshualand4sm_zps60daecee.jpg
 

s.e.charles

Well-known member
anyone rockin' a pipe wrench (or a pair)? I can see it being useful in a prybar/ bf hammer sort of situation. search indicated the reference would be in this thread, but I couldn't find it.

I've got a rigid 8" & 10" (aluminum) just waiting for someone to reinforce my suggestion that they would be of use. thanks
 

krick3tt

Adventurer
I have changed out my mag wheels for steel. Almost all of the vehicles for off road have had steel. Used to carry a 15 inch pipe wrench and a 4 pound hammer. The pipe wrench combined with the 24 inch jack handle and the big hammer made a good combination to pound out a dent in the rim. It has happened.
Lots of things to use a pipe wrench for. Also it was a steel wrench, won't break like aluminum might. For me weight of something that small is not a consideration, I want heft.
 

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