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Thread: Very High Quality Molded Expedition Cabin

  1. #1
    Join Date
    Aug 2007
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    Default Very High Quality Molded Expedition Cabin

    NEWER EDIT: The shell's gone to a local ExPo member. See the 8/06/09 post below.

    EDIT 5/31/09: The shell's going to stay here, probably serving as a backyard guest cottage to get it out of storage. Thanks for the interest.


    Mikey's Prepackaged Instant Overlanding Vehicle . . . Just add truck.


    It's looking like the EarthRoamer Jeep is not going anywhere, so here's another offering to free me up some space.

    I have a close-to-unique fiberglass expedition cabin that has been around for years waiting for me to do something with it. The shell is very thick, 1.50 inches for the bottom half and 1.25 for the top and molded of cored fiberglass the same way as yacht hulls. My guess (untested ) is that this shell could stand up to being rolled. No one quite knows what it weights; the guess is 1500 pounds, but it could be as much as 500 pounds more or less.

    Safari Vehicles Manufacturing, the former Richmond, BC expedition vehicle manufacturer, only molded three. This white one is the one the president of Safari Vehicle Manufacturing finished off for his own use and mounted on a U140L Unimog:



    and the other two are in the Portland area, the green one I have and there's a raw white one I sold to a fellow Unimogger a couple years back. It cost SVM something better than $25K for the raw shells themselves--probably one reason why they only made three before switching to NidaCore--with the price of the finished shell on a U140L being something better than $200K almost ten years ago. So you can see why I thought it'd be a good idea to grab one to make into a rugged go-anywhere overlander.

    The opportunity to get this one came up when SVM closed and the shell ended up at a BC Mog dealer. Unfortunately, they stripped the appliances and then, through carelessness, the door was left open and a year or two worth of winter weather got into the cabin, causing the wood parts to become stained and mildewed and ruining the less waterproof parts. After getting a lead from a Unimogger, I bought it and had it shipped to Portland. Now, after paying to move it around and store it for several years, it'd be nice if it got finished off, put on a truck and put to good use (and not coincidentally, out of my way).









    As you can see, there are molded-in wheel wells at the midway point of the camper. If you mount this on a long-bed pickup (something with a cab-to-axle of 60-64"), the wheel wheels will pair up with the truck's. But if you wanted to mount the shell on a flatbed or bare frame, you could leave 'em be or else glass in the wheel wells--which isn't a bad idea, since you could turn them into tanks--and put it anywhere. (The wheel wells are mostly for looks; it'd be an unusual big truck that would use the space for articulation once the camper was mounted on a subframe.)

    Not that ya'll need engineering help, but I've been screwing around with this for six years now, so I've thought of about every alternative. If you look at the photo gallery link below, there are photos/diagrams with very detailed measurements, as well as a number of quick-and-dirty side views of the shell mounted on a variety of chassis.

    One nice feature is that it has a completed (undamaged) shower room with a Thetford cassette toilet, a vent fan and shower head and valves. There's also a fair amount (about 75% maybe) of the plumbing and wiring already done. And all of the wood parts are included, so if you wanted to replicate the Safari floorplan, the wood pieces can serve as templates and you could rebuild the cabinets that need redone very quickly. (Alternately, you could paint the wood pieces; they're not rotted or anything, just stained and mildewed.) Another nice thing is that I bought all-new Seitz double-pane windows with the blind-screen cassettes, so making the shell weatherproof wouldn't take but an afterrnoon and a couple tubes of Sikaflex.

    Check here for some additional pictures and the measurements:

    http://picasaweb.google.com/mhiscox01/FiberglassCampingShell

    and if you read the captions, there's some useful information about the shell's current condition.

    If you like the original layout, it'd be pretty easy to finish it off. But even if you gut it and do your own layout, you'll have a really fine piece without the extremely substantial effort of building a cabin this solid. It might even be something someone'd want to buy for resale; a decade ago Safari had a plan to get $140K for the finished shells mounted on F350s. (And, FWIW, the shell is almost exactly the same size as the body on a quarter-million dollar EarthRoamer XV-LT without the cabover extension.)

    I've got a small fortune in this, much of it the result of renting it storage spaces and paying a rollback wrecker to move it around. Beyond that, though, I've got $7K in it. How about $3,000 even to someone from the Portal (and that includes $1,500 of new Seitz windows) assuming you can come and fetch it in the next few weeks. Interested persons anywhere near Portland should arrange to come and see it.

    If you're interested--and I hope you are--let me know ASAP, by posting here or PM'ing me, what questions you have and whether you'd like some photos posted of some specific area(s) of the shell.
    Last edited by mhiscox; 08-08-2009 at 11:46 PM. Reason: No longer for sale
    Mike Hiscox

    2007/2012 custom Jeep Rubicon expedition motorhome
    2005 Lexus LX470 camper
    1996/2003 Honda XR600R highly-modded


  2. #2
    Join Date
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    p.m. sent
    100 Series Land Cruiser, ExPo White
    7.3 Super Duty, 4X4, Ext Cab Shortbed, 6 Spd Manual. Hawk FWC

    1980 HJ45 Diesel LBP (Sold to some dude in Utah)
    1984 Troopy, ExPo White (Sold to the same dude in Utah that bought my other dream truck)
    Kimberly Kamper (Sold to the Toyota Shaman)

  3. #3
    Wow. Someone is going to snatch this up!

    Any chance you can post the "quick and dirty side views" you mentioned? I tried to access the photo link, couldn't get it to work thru Safari or Explorer.

    Don't get too twisted about it though because I'm just dreaming right now.

    Thanks...wow!

  4. #4
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    Quote Originally Posted by Terrainist View Post
    Any chance you can post the "quick and dirty side views" you mentioned? I tried to access the photo link, couldn't get it to work thru Safari or Explorer.
    Anyone else having trouble with the link to the Picasa gallery? Worked for me when I just clicked it.

    Anyway, here are some examples:

    The most likely . . . 'Muricun one-ton SRW longbed pickup with bed off, or a 60" CA cab-and-chassis truck:




    A Fuso FG (with a 48" surplus truck sleeper--$1K at the Freightliner surplus store up the road--so you could have a small cabin if you made the shell easy on-off if you wanted to carry bikes or ATVs, or space for more seats, or use the space for whatever):




    A Japanese cab forward crew cab (2WD in this country):




    A Japanese cab forward crew cab with an axle relocation:




    A custom Sprinter double cab . . .



    ETC.
    Mike Hiscox

    2007/2012 custom Jeep Rubicon expedition motorhome
    2005 Lexus LX470 camper
    1996/2003 Honda XR600R highly-modded


  5. #5
    haven is offline Expedition Portal Moderator Expedition Leader
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    7,213
    I like this one:





    Now we're talking!

    Instead of the sleeper, you could use the 4 foot wide space as a Hackney-esque
    motorcycle garage, or as general storage.

    This illustration shows the long wheelbase Fuso FG. The short wheelbase
    model would work well with this shell without the extra storage compartment.
    The Fuso chassis is certainly able to carry the heavy shell.

    Chip Haven

  6. #6
    Thank you very much MHiscox! That really shows what is going on with it.

    Put it on a 2001 Ford 7.3l Powerstroke F350 SRW regular cab, just like your drawing. Finish it out, gear it up, and presto'....one hell of an all weather, heavy duty, very capable rig.

    Or, the short wheel base Fuso FG like you say Haven. Man what a rig that would be. Put a 100 gallon fresh water tank between the frame rails...oh the time I could spend in the desert kicking over rocks camping out of that thing.

    I have to stop looking at this website.

  7. #7
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    If you were not clear across the country I would be on your doorstep in the morning. Someone grab this quick, it will be sweet on the back of any vehicle!
    04 Jeep Liberty Kilimanjaro Edition, 4.5 inch lift, 32s,4.10s Yukon axles and a bunch of other heavy stuff
    U.S. contact for Superb Tours and Safaris in East Africa www.superbtourssafaris.com

  8. #8
    Dang Mike...

    As much as I've been wanting to build a 725, if I had the 3K, I'd pull the bed off my 715 and just build that instead. That box is bitchen man.

    Bump for ya.

  9. #9
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    Quote Originally Posted by haven View Post
    I like this one:




    This illustration shows the long wheelbase Fuso FG. The short wheelbase model would work well with this shell without the extra storage compartment. The Fuso chassis is certainly able to carry the heavy shell.
    If you had or could find a short wheelbase FG, you could do this:



    if you wanted to leave the wheel wells. If you glassed them in (or didn't care) you could snuggle the shell up behind the cab to get a passthrough and build a nice storage platform about 18" wide at the rear. (BTW, the unlabeled dark, striped thing is a spare tire inserted sideways; you could carry another on the passenger side.)

    There are obvious advantages to the passthrough you can have with the shell right behind the cab, but there are some drawbacks on a truck like this due to the tilt cab and the engine placement that limits the height of the hole. And, regarding the sketch, most of the weight on any roof rack would, of course, have to be easy to remove for when you needed to tilt the cab.
    Mike Hiscox

    2007/2012 custom Jeep Rubicon expedition motorhome
    2005 Lexus LX470 camper
    1996/2003 Honda XR600R highly-modded


  10. #10
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    I've seen this cabin in person and i can tell you it's high quality. Mike has taken good care of it and it's been in his garage out of the elements. Shoot if i had a truck to put it on i'd snatch it up! Good luck Mike.
    Dave & Yoshi
    The Adventure Duo
    1993 Toyota Landcruiser FZJ80 Series
    2004 Jeep Wrangler TJ X
    2010 SoCalTeardrops Krawler 459
    2002 BMW F650 GS Dakar
    1978 Honda Trail 90
    Tread Lightly! Trainer | Manufacturer of the Trasharoo | Outfitted by Sierra Expeditions

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