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Thread: Doc's AT FlipPac Build Thread

  1. #21
    Join Date
    Feb 2007
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    Somewhere in the woods of PA
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    Quote Originally Posted by TACODOC View Post
    Researching other options now.
    I've had real good success with Duplicolor Spray-On Liner over wood. I just use the rattlecan (about $9 a can), rough up the surface with 100 grit, lay down four coats or so and call it done. It holds up great, beads water like nobodys business, keeps the weight down and if you get a scratch just piont and shoot to touch it up. I've used it for my water tank frame and for my wooden tool boxes for the drawknives, slicks, and scribes I use for log cabin repairs. I've got no photos of the tool boxes but here's one of the tank frame made from cast off woodshop scrap...

    Mark



    Benevolent Despot of the Appalachian Ridgerunner Supreme Expedition Squad.

    Adventures in and out of your Overlanding Rig... American Adventurist

  2. #22
    Join Date
    Nov 2008
    Location
    SEATTLE, WA
    Posts
    400
    Doc,

    I used a couple coats of a similar Duplicolor product to seal up all the vertical wood sections when I built a bed storage / sleeping platform for our 3yo daughter.
    It's held up to regular use pretty well so far. I'll use the same stuff for the interior build of my ATFP when I get it in the springtime.
    Besides, you've got a canopy over the bed of your rig now. That alone will keep the wood protected from most of the elements.
    (Save the $300. for a nice awning or something.)
    Nice start to your interior build BTW.

    WS
    Attached Images Attached Images
    Last edited by WASURF63; 11-11-2009 at 06:11 PM.
    2004 Dodge 2500 CTD 4WD ( FWC Grandby Shell in the planning stage...)

  3. #23
    Join Date
    Aug 2005
    Location
    San Marcos, CA
    Posts
    1,179
    Hello Dave,
    Great looking Flip Pack. Looking forward to seeing it in person. I think you would be very happy with the Line-X. It makes a home built project look very professional. I would only do the front side and paint the inside with the Dulicolor. Total cost of the Line-X was $250 and I believe mine was a lot more work for the guys at Line-X.

    Justin
    2006 Adventure Trailers - Chaser #15
    2012 Surly Moonlander
    2012 Nimbus Oregon
    2013 Jeep Wrangler Rubicon

  4. #24
    Join Date
    Feb 2006
    Location
    Prescott, AZ
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    1,101
    Doc,
    You may want to look into UPOL Raptor coating as a low cost alternative to Line-x etc. A simple 2 liter DIY kit is usually about $120 at an automotive paint store. It comes with a gun too. I have used it with good results. I wood recommend a good primer base on the wood first.
    Mario
    Mario Donovan, Trailer Builder and Overlander.
    92' Jeep MJ, 370K+ miles of dust & joy
    "No matter where you go, there you are"

    www.adventuretrailers.com
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  5. #25
    Join Date
    Sep 2007
    Location
    San Diego, CA
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    3,106
    Quote Originally Posted by elcoyote View Post
    Doc,
    You may want to look into UPOL Raptor coating as a low cost alternative to Line-x etc. A simple 2 liter DIY kit is usually about $120 at an automotive paint store. It comes with a gun too. I have used it with good results. I wood recommend a good primer base on the wood first.
    Mario
    x2

    I have used it on the bed floor on my '68 truck project. It was REALLY easy to apply and the nice thing is, the kit comes in 4 bottles and a can of hardner. Opt for the kit with the gun. You can mix up each bottle individually so you only use what you need and have minimal waste.

    Oh, you do need a compressor. If you get everything worked out and want to do it, come on down to my place and we can use my compressor. Heck I even have the gun so a kit without it might be a little cheaper. Tri-city Paint in Miramar sell it.
    1997 Ram 2500 Build & 2004 FWC Grandby Build

    2000 Cherokee Classic 4x4, Lots of stuff! SOLD

    Follow our adventures at:
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  6. #26
    Join Date
    Dec 2005
    Location
    Temecula Valley
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    9,755
    Quote Originally Posted by elcoyote View Post
    Doc,
    You may want to look into UPOL Raptor coating as a low cost alternative to Line-x etc. A simple 2 liter DIY kit is usually about $120 at an automotive paint store. It comes with a gun too. I have used it with good results. I wood recommend a good primer base on the wood first.
    Mario
    Thanks Mario! Looks to be good stuff and good reviews too.

    Quote Originally Posted by xj_mike View Post
    x2

    I have used it on the bed floor on my '68 truck project. It was REALLY easy to apply and the nice thing is, the kit comes in 4 bottles and a can of hardner. Opt for the kit with the gun. You can mix up each bottle individually so you only use what you need and have minimal waste.

    Oh, you do need a compressor. If you get everything worked out and want to do it, come on down to my place and we can use my compressor. Heck I even have the gun so a kit without it might be a little cheaper. Tri-city Paint in Miramar sell it.
    Thanks Mike, I may take you up on that offer
    Dave Bennett, Member #203

    Travel, Explore, Live: AMERICAN ADVENTURIST

  7. #27
    Join Date
    Dec 2005
    Location
    Temecula Valley
    Posts
    9,755

    Lightbulb Blue Sea Fuse Block with Negative Bus

    Pictured below is the Blue Sea 6 circuit fuse block with negative bus mounted with a Scosche 100 amp fuse block in line from the National Luna Power Pack.

    LED camper lights and any future electrical additions now have a safe source of power

    The Engel will be plugged into the 12v outlet on front of the power pack.





    Here are the the LED camper lights, they have a 3 way switch - off, white, and red. Each housing also features two 12v sockets.
    The switch for the rearmost light is reachable from the rear hatch and the front light switch can be reached from bed.

    They are VERY bright at night and the red light option is very cool!



    Last edited by TACODOC; 11-14-2009 at 04:53 AM.
    Dave Bennett, Member #203

    Travel, Explore, Live: AMERICAN ADVENTURIST

  8. #28
    Join Date
    Dec 2005
    Location
    Temecula Valley
    Posts
    9,755

    Default Shell Mounting

    I have had several PM's and questions about the way the shell attaches to the truck.

    Plastic bed caps are removed for a tighter, more even seal and 4 layers of automotive grade bulb seal are laid along each bed rail between the sheetmetal and the shell. Two layers of bulb seal are used in the front with silicone sealant in all the little places water might try to creep in

    Six bolts, three on each side drilled through the sides of the shell and straight through the rail system.



    Dave Bennett, Member #203

    Travel, Explore, Live: AMERICAN ADVENTURIST

  9. #29
    Join Date
    Mar 2006
    Location
    San Diego
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    1,441
    Quote Originally Posted by TACODOC View Post

    They are VERY bright at night and the red light option is very cool!
    Soooo tactical!!
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  10. #30
    Join Date
    Mar 2006
    Location
    Rome, GA
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    1,827
    Very nice!!! Really start loving these FlipPac. Now if they just would be available for the JK Unlimited, but that's a different thread
    - Michael -

    Member #317
    "We are getting closer to our destination, one tope (speedbump) at the time!" (Something I apparently said driving through Mexico)
    JKU Rubi, my 0°0’0” Latitude Edition *
    1986 Casita Trailer Project

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