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Thread: 1 ton man fort

  1. #1

    Default 1 ton man fort

    I've been looking for an Econoline for the last few mo. to 4wd swap and build out like a Sportsmobile... Then was turned onto a Mini mod ambulance and the Mini box vans due to more head room and and storage options (most are in the mid west). I finally stumbled across this and brought this it home today... I was looking hard for a 7.3L diesel but I could not pass up the deal even though it has a 5.4L. It has 355k on the chassis but was a 1 owner, by a family business fleet maintained with 50pgs of service records including engine and trans replacement...

    I wanted the smaller box and single rear to fit easier on remote roads to mountain lakes. Also so it's less of a pain to drive around town often if I choose. I'm only going to be towing my Toyota so I should be good. I'll build this out like I want it and down the road if the drivetrain doesn't hack it maybe I'll swap in a diesel.

    Here's a shot of the interior as is..hardwood floors and custom cabinets...I'm going to take some measurements and redesign it all in Solidworks to get the most use out of the space.

    I have a HP D60 lined up for a 4wd swap and plan on some 33's, bumpers, winch, cut a walk through, insulation, 2000w inverter, sink, microwave, porta john, RV side door and replace the roll up back door with a wall or tilt up door that will double as a deck ...end result being a good tow rig/expo camper.

    Nick
    Attached Images Attached Images
    Torchmate Racing
    Product/racing Fab

  2. #2
    I ordered a Norcold fridge and picked up my HP ford dana 60...as well as some new 4" ICON Superduty springs which I stumbled upon and got a deal on..

    I also started putting measurements into solidworks and designing a new rear door to double as a deck and support the two 33" spares

    Nick
    Attached Images Attached Images
    Torchmate Racing
    Product/racing Fab

  3. #3
    Some of the things I am undecided on is which sound/thermal insulation to go with and also I have been trying to find an air dam for this van. The roof is about .060 aluminum so it's pretty tin sounding while driving...and I keep seeing commercial vans running around with air dams on them which I'd like to add for aerodynamics but also cut through the box and use it for storage but have had no luck on finding some on the internet...It may become another fabrication project on this....

    Nick
    Attached Images Attached Images
    Torchmate Racing
    Product/racing Fab

  4. #4
    Join Date
    Nov 2009
    Location
    near detroit
    Posts
    797
    Fantastic ! Another stealth camper on the way I see those air dams a lot, too. There must be someplace making them for the shops making the boxes. Maybe the folks at that website, "vancamper.com" can help point you ? As for the diesel swap, you could do one of those Ford/Cummins set-ups and have the best of both worlds...

    Anyway, congratulations and keep us posted on the progress !
    Cheers,
    Frank

    ____________________________________________

    "airsotts-narf"

    Save a Life, Adopt !

    Redline wrote: "no ring, no bling, bada-bing" ( http://roadtraveler.net/goodbye-bling-rings/ )

  5. #5
    Join Date
    Jan 2009
    Location
    Northern Utah
    Posts
    539
    And I thought I was the only one crazy enough to entertain this type of project!!

    My father passed away the end of March, so I purchased a 2000 E350 Cube Van with a 14' box, to use to store some of his belongings. All the while I considered converting it to a light-duty "carry-all" camper for our family of five. The open platform is the funnest part of the idea. 14' long, 7' high and nearly 8 wide, it leaves alot of room for imagination!

    Subscribed! Can't wait to see how you proceed with this project.

  6. #6
    sounds like an awsome project, keep the updates comming

  7. #7
    Join Date
    Jan 2007
    Location
    AVL, NC
    Posts
    3,119
    Sweet van! Can't wait to see it come together!
    Chris Steuber
    02 E350 7.3 V4
    11 E350 5.4 V5
    99 E36 M3 (LS swap coming soon)
    www.ujointoffroad.com
    4x4 Van Conversions

  8. #8
    Join Date
    Nov 2008
    Location
    Southeastern, TN
    Posts
    401
    Super cool!!

  9. #9
    Join Date
    Mar 2008
    Location
    Bellingham, Wa
    Posts
    1,146
    I've got a lot of dreams going on right now, just about maxed out; hope you don't mind if I latch on to one of yours. This looks good, I'll be reading!
    Life is short, Paddle often
    '03 Chevy Astro w/ NP233C 4x4 electronic shift transfer case, 4-5" Overlandvans lift kit, 4:10's w/ Detroit Locker, Rancho 9000 adjustable shocks w/ in-dash remote & onboard air compressor, 255 70R16 AT's or 245/75 16 MT/Rs depending, GTRV pop top w/ sleeper, Carefree Awning, Gaucho couch, Coleman Fridge, and tons of Thule

    2010 Gas Gas EC 450, 2005 Gas Gas FSE 450, plated

  10. #10
    Looks sweet to me!! Will definately be keeping track of this one. Congrats!!!

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