C5500 TopKick 4x4 Crew Cab Build

NeverEnough

Adventurer
Just did another 5 day trip, including 40 miles of fairly technical 4WD tracks in Cathedral Valley, north end of Capitol Reef in Utah, and another 200 miles of muddy dirt roads. And while I appreciate something new about my rig every time I go out, I also become aware of many things that could be improved. Because of that, I've worked up several new camper designs in the past few years, and have spent a lot of time exploring chassis options. It's challenging to come up with an overlanding solution that gets the job done right- so many miles on paved roads, but so very important to have strong capabilities for those few, challenging miles off the beaten path. I love the size of my rig when I stop for the night, but it's beast of a vehicle both on and off the highway.

This last outing reinforced that concept. I've been targeting a shorter wheelbase for the next round, but I must admit that having a longer wheelbase made getting through most of last week's obstacles (deep washes with running water and snow drifts) easier- even though I had to make a 7 point turn on a snow-drifted switchback with 400 ft of air below! :Wow1:

So my next build is still just lines of code, but whatever I end up with, it will definitely get muddy!
i-pkfBJ8H-M.jpg
 

Ford Prefect

Expedition Leader
Well I suspect that should you choose to sell this beauty that there will be no short line of folks who would love to own it as it. I personally see one of the comprises of your truck as being that I would not go on too difficult of a road. But I see that as OK, and well worth the interior creature comforts.

Yeah, love your rig. If you build again please put the link in here so we can find your next go!
 

VanIsle_Greg

I think I need a bigger truck!
No matter how well planned or executed a design is, there is always room for improvements or tweaks. I am constantly finding things to improve upon in all facets of life. Home, work, the Datacenters I manage, my Jeeps, my trailers etc.

It sure keeps things interesting!

Love this beast.
 

NeverEnough

Adventurer
the Datacenters I manage,

Hey, I have one of those.... That build was as much fun as my expo rig, maybe more!

i-kLHBz8z-M.jpg


My son an his buddy, both rapidly becoming talented nature photographers and videographers, already up since pre-dawn capturing the early light on Temple of the Sun and Temple of the Moon. My jobs are driver, key grip and gaffer! With a wide enough lens and proper angle, the truck doesn't look nearly as intimidating!
 

VanIsle_Greg

I think I need a bigger truck!
Hey, I have one of those.... That build was as much fun as my expo rig, maybe more!

i-kLHBz8z-M.jpg


My son an his buddy, both rapidly becoming talented nature photographers and videographers, already up since pre-dawn capturing the early light on Temple of the Sun and Temple of the Moon. My jobs are driver, key grip and gaffer! With a wide enough lens and proper angle, the truck doesn't look nearly as intimidating!

Yeah, that angle makes it look rather dare I say, normal sized?

I love working in and on data centers. The 2 we have now (well one proper DC and one large server room - 16 racks) were the 4th and 5th I have been involved in designing and deploying. I am more hands off now (Manager) but I still get in there as much as possible! Nerd Life!

Love this build!

Hey, for your next build you should look into a friends company for panels...http://totalcomposites.com/. You might have seen this already?

Anyhow, just finished showing my wife your rig, she was impressed. heh
 

thebigblue

Adventurer
Stoked to read and see all this, took me all day to read, what a project! Congrats, must have been a very expensive build... Sure hope you get to use it a lot :)
 

Overland Explorer

Supporting Sponsor
Just did another 5 day trip, including 40 miles of fairly technical 4WD tracks in Cathedral Valley, north end of Capitol Reef in Utah, and another 200 miles of muddy dirt roads. And while I appreciate something new about my rig every time I go out, I also become aware of many things that could be improved. Because of that, I've worked up several new camper designs in the past few years, and have spent a lot of time exploring chassis options. It's challenging to come up with an overlanding solution that gets the job done right- so many miles on paved roads, but so very important to have strong capabilities for those few, challenging miles off the beaten path. I love the size of my rig when I stop for the night, but it's beast of a vehicle both on and off the highway.

This last outing reinforced that concept. I've been targeting a shorter wheelbase for the next round, but I must admit that having a longer wheelbase made getting through most of last week's obstacles (deep washes with running water and snow drifts) easier- even though I had to make a 7 point turn on a snow-drifted switchback with 400 ft of air below! :Wow1:

So my next build is still just lines of code, but whatever I end up with, it will definitely get muddy!
i-pkfBJ8H-M.jpg

Very curious to see what chassis you select for your next build
 

NeverEnough

Adventurer
Stoked to read and see all this, took me all day to read, what a project! Congrats, must have been a very expensive build... Sure hope you get to use it a lot :)

We get out a fair bit, mostly short trips- just enough to make sure that it continues to be an expensive project! Last week I finally got to take one of my wheels apart to solve a slow leak problem. Two hours later........ It's a lot of bolts, and a lot of air to take in and out of such a small hole (even with the valve removed). And I need to start taking more pictures of some of the "roads" I've ventured onto. I'm always amazed at how capable the chassis is off road. It's just a pain to clean all the broken tree limbs off the roof when we get to camp!
 

NeverEnough

Adventurer
Very curious to see what chassis you select for your next build

Sadly, the one I want doesn't exist quite yet- a PHEV cab-forward, crew, 1 motor per wheel, with a range extender. I'm a bit intimidated by taking on a custom chassis project, both technically and financially. The electric medium duty chassis market is getting a little more traction lately, hoping some options will be available for tweaking soon. I've whittled the camper down to two distinct design concepts, both very compact and unassuming on the road, super-fast transition to camp-mode, with abundant space and light. My wife calls them Harry Potter campers.
 
You would have to salvage parts from a bunch of wrecked Teslas, and then re-engineer everything to make a medium duty truck. There are truck builders in the SLC area. Savage Trucks built a lot of the Front Discharge Concrete mixers that are used in your area. A lot of those mixers were also 6 X 6. I am looking forward to seeing your next concepts for campers. After investing a lot of time to follow this thread, I am sure I am not alone. What you have done is very impressive and the best part is that you are able to get out and use it! I hope your boys realize how cool you are as a Dad!
I am making a similar move, going from my Dodge, up to a 4 door FL60 with a Cat and Allison. I did not want to get quite so long with the crew cab, but Mrs. NWNO likes the 4 door, so...
 

NeverEnough

Adventurer
You would have to salvage parts from a bunch of wrecked Teslas, and then re-engineer everything to make a medium duty truck. There are truck builders in the SLC area. Savage Trucks built a lot of the Front Discharge Concrete mixers that are used in your area. A lot of those mixers were also 6 X 6. I am looking forward to seeing your next concepts for campers. After investing a lot of time to follow this thread, I am sure I am not alone. What you have done is very impressive and the best part is that you are able to get out and use it! I hope your boys realize how cool you are as a Dad!
I am making a similar move, going from my Dodge, up to a 4 door FL60 with a Cat and Allison. I did not want to get quite so long with the crew cab, but Mrs. NWNO likes the 4 door, so...

You'll like the Freightliner, they move a bit quicker on the hills than the Internationals. Heading out in a few weeks for a long loop into Canada, back through Wyoming to catch the eclipse. Rig is running great. Biggest issues are with electrical components. Just had to replace the stereo in cab, awning motor, one of my bumper LED driving lights just fried, and the cooling fan on the inverter is making a racket. I also just replaced the door seals to try and get a quieter ride. That's another plus of the FL's- their doors don't flap in the wind like the Internationals. I've tried about everything, about ready to install some Southco latches inside to clamp them down tighter!
RV.jpg
 

Overland Explorer

Supporting Sponsor
You'll like the Freightliner, they move a bit quicker on the hills than the Internationals. Heading out in a few weeks for a long loop into Canada, back through Wyoming to catch the eclipse. Rig is running great. Biggest issues are with electrical components. Just had to replace the stereo in cab, awning motor, one of my bumper LED driving lights just fried, and the cooling fan on the inverter is making a racket. I also just replaced the door seals to try and get a quieter ride. That's another plus of the FL's- their doors don't flap in the wind like the Internationals. I've tried about everything, about ready to install some Southco latches inside to clamp them down tighter!
View attachment 410183

You may want to try the following. The Ford Super Duty crowd have been doing this mod for years with success.

https://m.youtube.com/watch?v=4XR-J7VTN80
 

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