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Thread: out with the old in with the new

  1. #1
    Join Date
    Dec 2008
    Posts
    481

    Default out with the old in with the new

    Hi all , starting a thread on my new camper. I had a 91 westy with lots of mods; suby, engine, propex furnace , dual propane tanks etc, and we slowly have grown out of it. So after lots of looking around with not alot of options, I chose to go with the FG. My main needs or wants were , bigger, able to haul more, and 4x4. I had a pretty good idea of the issues with the FG and thought I could work around them. I have just completed my first big trip with it and am very happy with it except improving the ability to dampen big bumps. This first pic is when I bought the truck and got it home. It was new but was on a lot for a while. Its a 2007 that I purchased in 2009.
    01.jpg

    The first thing needed was a deck, so I mocked one up out of wood. My neighbors thought it was to be built out of wood, ha.

    02.jpg

    this is in its semi complete state, still need to complete the interior and heat/ water system storage areas, and an out door kitchen. I needed to use it so am taking a break from working on it. It has some temporary cabinets, a queen size bed, and a 6.8 cu/ft nova cool 12 volt fridge with freezer. I do alot of highway so the bulk of my driving is with that in mind, but needed to be able to get into those hard to get into places. I have gotten stuck several times with my 2 wheel drive westy. Our trip was a good distance, 8,225 km with some 4x4 ing , I like the FG for its size and great turning radius, we got our selves onto an ATV track that dwindled down to nothing and did a reverse turn in very little space, Once off the track I had to remove some foliage that we took with us.
    I will try to post some pics of the on going construction. Yves

    03.JPG
    Last edited by westyss; 04-25-2012 at 10:29 PM.

  2. #2
    Join Date
    Dec 2008
    Posts
    481

    Default deck

    After finalizing the plans for the deck I had some one make it, I left the top off the deck to finish the mounts easier

    04.jpg

    Then a little testing, without any weight the frame flexes alot, but gave me a good idea how much movement it had.


    This next pic was with the duellies still on.



    Singles on , top of deck on

    Last edited by westyss; 04-25-2012 at 10:31 PM.

  3. #3
    Join Date
    Dec 2008
    Posts
    481

    Default cabin

    I had the cabin pieces made from my plans and once they were ready I took the FG to pick them up. Just a little snow.



    The walls are fiberglass each side with a high density foam filled honey comb structure, strong like crazy. You can see that in the lower pic.With a bunch of aluminum I started to asemble it. The cabin is a complete unit, walls roof floor. Basically like a funny shaped shoe box.



    08.jpg
    Last edited by westyss; 04-25-2012 at 10:46 PM.

  4. #4
    Join Date
    Dec 2008
    Posts
    481

    Default time out

    thats it for now til next week, I have to drag myself out to this place for some fly fishing.


  5. #5
    Join Date
    Jan 2009
    Location
    French Riviera
    Posts
    157
    Quote Originally Posted by westyss View Post
    thats it for now til next week, I have to drag myself out to this place for some fly fishing.
    What a chore, to have to go out fly fishing

    Looks fantastic, looking forward to the next installment.
    It appears that you've mastered quite a few of the issues both specific to FGs and those generic to a 4x4 lorry build. I'll be interested in the poptop sealing particularly.
    Thanks for sharing

  6. #6
    Join Date
    Mar 2007
    Location
    Phx, Az
    Posts
    4,282
    great job and I am looking forward to hearing more...
    I assume this is setup for 2 people but just wanted to make sure.
    cigar smoking, wilderness first responding, ham talking night nurse who is overland certified and a fellow of the Royal Geographical Society.....
    now everyone say "so what where have you been lately?"

  7. #7
    Join Date
    May 2007
    Location
    Maine
    Posts
    820
    Such a Tease.

    Strong work so far. Interested to see the interior and details on your lift mechanism.
    1986 Ford E350 4x4 Quadravan Camper "Boomer"
    The Boomer Build Thread

  8. #8
    Join Date
    Mar 2007
    Location
    Montreal & San Francisco
    Posts
    5,428
    Extremely impressive. I really enjoy those "surprise" built.
    Last edited by Christian P.; 08-28-2010 at 05:16 AM.
    Christian

    CTO Expedition Portal
    www.expeditionportal.com
    www.2aroundtheworld.com

  9. #9
    Join Date
    Feb 2009
    Location
    camano is, wa
    Posts
    752
    Your wall material looks like floor board for an aircraft interior. Nice build!
    Anywhere I roam where I lay my head is home.... Metallica, the black album.

    www.northwestoverlandsociety.org

  10. #10
    Join Date
    Apr 2009
    Location
    North County San Diego
    Posts
    297
    Is that NidaCore for the walls, roof, and floor? If so what thicknesses are you using, it looks like a couple sizes?

    Thanks
    -Chris
    --------------------------------------------------------
    '06 Dodge 2500 CTD w/ Lance 835.

    My Website

    "And in the space of a few short hours, life had been reduced from a highly complex existence, with a thousand petty problems, to one of the barest responsibility where only the simplest task remained — the achievement of the goal. (p.23)" -Alfred Lansing Endurance

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