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Thread: Recent upgrades to 33 year old GM rig: NV4500 and hydroboost brakes

  1. #21
    Join Date
    Apr 2008
    Location
    Pueblo West, Colorado
    Posts
    847
    Saveitforsunrise,

    You could expect to pay $400 to $1500 for a NV4500 depending on where you get it and the condition. Mine was a trade deal so no money out of pocket except for the $25 tcase and cost of the AA kit.

    Chilliwak,

    If you don’t mind not having overdrive, your TH350 is a great trans and work well behind a big block. A TH400 better but a TH350 is sufficient. If you would like to step up to overdrive a 700R4 or a 4L80E would be the best swaps in automatics. There is some wiring required to retrofit both and a computer needed to run the 4L80E. If I had gone the automatic route I would have gone with the 4L80E. An Allison 1000 would be idea but that requires body modifications and a body lift to bolt one in an old GM truck. Neither of which I am a fan of. The best way to figure out what it would cost is to figure out which recipe you want to go with then start pricing the parts than double the parts costs you come up with as something always comes up during the project that blows your budget. These projects are never cheap. My project took 3 months and it still isn’t truly done while some gremlins are being worked out.
    1978 Chevrolet K10, Vortec 8.1L, NV4500, NP205
    2011 Phoenix Camper
    1992 Toyota 4Runner
    1989 Chevrolet Suburban, V2500, 5.7L, NV4500
    2001 Chevrolet 2500HD 4x4, 8.1L, ZF S6-650 6-speed manual trans. Purchased new over 10 years ago.

  2. #22
    Join Date
    Jan 2009
    Location
    Santee, CA
    Posts
    1,671
    Sweet looking truck for sure!
    Coan Racing/Dust Junkies Racing, 2012 Baja 1000 Class 1700 Champs
    Dust Junkies Racing/Fat City Racing, 2010 Baja 1000 Class 1700 Champs
    Fat City Racing/Dust Junkies Racing, 2009 Baja 1000 Class 1700 Champs

  3. #23
    Join Date
    Sep 2010
    Location
    Copenhagen and B.C.
    Posts
    1,263
    Thanks for the advice Larry. The whole idea is to keep it as simple as possible. No wiring or electric solenoids. The truck needs to be able to function with a minimum of wiring and electrical stuff. The turbo 350 is bagged, so I was wondering what I can get in the way of a (hopefully complete) 454/turbo400/transfercase cheap from some Chevy around my same year so there is a minimum of linkage and other custom refit issues.

  4. #24
    Join Date
    Jun 2010
    Location
    Utah
    Posts
    34
    Larry,

    That is a nice, and I mean NICE truck. well done on the upgrades I think you will like them a lot. When the kids grow up and move out (not any time soon) I would like something as nice as this (currently because I do have kids I am not allowed anything nice ).

    Seriously thanks for the pictures and really good information.

  5. #25
    Join Date
    Apr 2008
    Location
    Pueblo West, Colorado
    Posts
    847
    Nothing wrong with keeping things simple Chilliwak. Makes life much easier that when things go wrong way out in the boonies. I just couldn’t tolerate a simple carburetor anymore when going from 5,000 ft elevation to over 12,000 ft where the truck wouldn’t run right and sometimes not run at all. To get EFI you get all of the complicated baggage that comes along with it which isn’t too bad of deal if you have experience with late model powertrains and have the tooling.

    Lostfamilyof6,

    Thanks for the kind words. Your kids appreciate the sacrifices you make for them even though they may not tell you or show it sometimes. One day they will! You will get much more satisfaction out of your family than I will ever get out of this truck.
    1978 Chevrolet K10, Vortec 8.1L, NV4500, NP205
    2011 Phoenix Camper
    1992 Toyota 4Runner
    1989 Chevrolet Suburban, V2500, 5.7L, NV4500
    2001 Chevrolet 2500HD 4x4, 8.1L, ZF S6-650 6-speed manual trans. Purchased new over 10 years ago.

  6. #26
    Join Date
    Feb 2011
    Location
    South Carolina
    Posts
    20
    You have a sharp looking rig
    Ron

    1989 Suburban 2500 4x4 Ridin High My Family Hauler
    2004 Dodge Caravan Wife's Kid Hauler
    1997 Chevy Lumina Gas Saver

  7. #27
    Join Date
    Dec 2009
    Location
    Alberta, Canada
    Posts
    187
    Amazing work Larry ! Can't wait to do this to my truck, if I ever get around to it.

    Interior is nice and quiet (except for the noisy NV4500 we just installed…errr)
    Sorry, but that made me laugh pretty hard. hehe

    Keep it up !
    J-S
    1999 GMC Yukon SLT. Build thread here.
    Going against the grain...

  8. #28
    Join Date
    May 2009
    Location
    Vancouver Island, BC, Canada
    Posts
    1,005
    hey Chilliwak, i run the TH400 with NP205 in my truck and i hammer down hard on that thing all the time. i dont think i could break it if i wanted to. they are pretty bulletproof. they usually pop up on bc4x4 for about $200. im guessing your running the 208 in your truck? it should bolt right up. send me an email and i can give you the run down, the swap is quick and easy. honestly i think a 205 might be a built overbuilt for what you use, a 208 would be a good choice if you dont mind having a slip yoke style of transfer case.
    2011 Vstrom 650A

    My Exploits on Youtube

    Four wheels move the body. Two wheels move the soul

  9. #29
    Join Date
    Nov 2010
    Location
    southern ga
    Posts
    143
    larry,
    thats the price range i expected, i paid 500 for the whole trans/clutch setup/flywheel/transfer case in mine, its a 3500, witch i hear is complete crap from the guys on pirate, but its a fairly recent gm replacement trans, so hopfuly itll hold me until i can throw something stronger in, but ill tell ya, it got rid of that crap 4l60e they put in the gmt-400s

  10. #30
    Join Date
    Sep 2010
    Location
    Copenhagen and B.C.
    Posts
    1,263
    Thanks for the advice Cody. I would definatly be interested in picking up a trans/transfercase set-up like you are talking about. I would probably have the transmission rebuilt and have a shift kit installed with new torque converter. I do sometimes tow a heavy load, and my canopy is pretty heavy as well. I would probably need to get the transfer case rebuilt too, dont you think?

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