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Thread: Transforming a commercial shell into an expedition camper...

  1. #1
    Join Date
    May 2009
    Location
    Fallon, NV
    Posts
    291

    Default Transforming a commercial shell into an expedition camper...

    UPDATE!

    Here's what I started with:

    P3290014.JPG

    My final project in action:

    0520121451.jpgP8020015.jpgP5190004.JPG

    Put my old IPF 900 lights up top, and she still fits in the garage:

    PA230016.jpg

    More build photos to come.
    Last edited by Youngunner; 12-11-2012 at 10:43 PM.
    ------------------------------------------------------------
    2003 Tacoma Expedition rig

    1969 Plymouth Sport Satellite

    1967 Dodge W200

    1977 Dodge M886 Ambulance

  2. #2
    Join Date
    Jul 2008
    Location
    Sparks, NV
    Posts
    148
    Hey Tyler... lookin good, I'm thinkin on the same lines if I can get my Jeep sold. A full size regular with a high top shell, an elevated bed platform so I can put my old ARB fridge underneath and still be able to sit up without hitting my head. What are your plans for the inside?

    How's that welder working for you? Sure do miss it I've heard working with aluminum is tricky...
    Dennis

    98 Adventure TJ-L - SOLD

    98 ZJ Daily Drivin Adventure Rig


  3. #3
    Join Date
    May 2009
    Location
    Fallon, NV
    Posts
    291
    Best thing I have ever bought! I have made a roof rack, rear bumper/tire carrier, light bar, rock sliders, modified suspension, subframe connectors and suspension parts for my 69 Plymouth...the list goes on and on! Now I have the spoolgun working for this project. The aluminum is very tricky. Some welds are excellent, some need grinding and re-doing!
    ------------------------------------------------------------
    2003 Tacoma Expedition rig

    1969 Plymouth Sport Satellite

    1967 Dodge W200

    1977 Dodge M886 Ambulance

  4. #4
    Join Date
    May 2009
    Location
    Fallon, NV
    Posts
    291
    Added a 1x2" aluminum support for the extra roof load:
    P3290016.JPG

    Cut down the side doors and added side windows with vents:
    P3290019.JPGP3290021.JPG
    Last edited by Youngunner; 12-11-2012 at 10:58 PM.
    ------------------------------------------------------------
    2003 Tacoma Expedition rig

    1969 Plymouth Sport Satellite

    1967 Dodge W200

    1977 Dodge M886 Ambulance

  5. #5
    Join Date
    Feb 2008
    Location
    ma
    Posts
    241
    NICE work!

  6. #6
    Join Date
    Jul 2008
    Location
    Monson, MA
    Posts
    1,015
    NICE! Gives me some ideas.... if I keep my truck..

    Chase
    98 Rodeo
    2011 Chevy Quigley... company truck.
    01 Ram, w/ 12v/nv4500/4x4 and stuff. SOLD

  7. #7
    Join Date
    Mar 2009
    Location
    ATX
    Posts
    811
    Looking good. Keep documenting your work!
    Toyotero
    - 2003 Tacoma Dbl-cab SR5 V6 TRD 4WD........
    - 1986 4Runner DLX
    - 1985 Celica Supra P-type
    - 1977 Celica GT Liftback
    "La Vida Nica"
    “If your plan is for one year, plant rice. If your plan is for ten years, plant trees. If your plan is for one hundred years, educate children.” -Confucius

  8. #8
    Join Date
    May 2009
    Location
    Fallon, NV
    Posts
    291
    Cut down the side doors by removing the outer skin, modifying the frame and re-placing the skin:
    P3300004.JPGP3300005.JPG

    I added reinforcements to the roof and fabricated mounts for an FJ Cruiser Bajarack:
    P4060002.JPGP4170005.JPG
    Last edited by Youngunner; 12-11-2012 at 11:03 PM.
    ------------------------------------------------------------
    2003 Tacoma Expedition rig

    1969 Plymouth Sport Satellite

    1967 Dodge W200

    1977 Dodge M886 Ambulance

  9. #9
    Join Date
    Oct 2007
    Location
    Lnxa, KS
    Posts
    261
    You have some great ideas and matching skills with using a welder for multiple metals.

    For your topper, have you thought of integrating the RTT into the top of the topper to make an adlib flip-pac? That way you won't have to 'exit' the sleep area to get back into your topper, nor have to reach through the vent.

    I've got a commercial topper as well, though its an enclosed 1pc fiberglass unit. I'm planning out the tilt pop-top for it and will be looking into adding a fold out RTT style sleep area off that. Need the standing room inside, then the 'sleep loft' for when I need extra sleeping space or camping base shelf space.
    Last edited by jagular7; 04-01-2011 at 04:10 PM.
    Mike
    Jagular7
    Lnxa, KS

  10. #10
    Join Date
    Feb 2011
    Location
    Nelson, BC
    Posts
    140
    love watching these retrofits! I have been dreaming of an aluminum spool gun for my welder...... hmmmmmm

    keep up the great work.....

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