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Thread: '97 GMC Safari AWD BackCountryVans maiden voyage

  1. #21
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    I already wish I went with the 30's on my 2.5" lifted '97 here...just so I could see if they clear 100% on the front with the minor trimming I did thus far. Heck, I wouldn't mind a set of mounted 31's to test fit too, just to see how they'd fit with a 2.5-3" front lift.....
    I have some good pics of the trimming to date...
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  2. #22
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Blank canvas


    Remove the inner splash guard
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  3. #23
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Take a sawzall(or what-have-you) straight thru at this angle and remove the bracket too


    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  4. #24
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    No change to the cosmetic appearance from outside the wheel well...see? Don't be afraid kids...
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  5. #25
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Cut a slice into the lip at the corner. Not completely necassary, but the lip will fold nicer


    A 2.5lb sledge makes short work of the fold, but any hammer will get ya there


    Now do the verticle lip...pound it all flat and feel for any sharp edges..you want it all smooth
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  6. #26
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Clean it and primer it. In this pic, also note that you may have to trim a little of the rubber splash guard as seen in the right circle, and also use a pair of pliers to fold back/up the thin sheet metal splash guard...easy peasy
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  7. #27
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Trim that inner splash guard you removed earlier


    Done! (covered the primer with some truck bed liner)
    Zero rub from 235's
    (pic doesn't show the folding up of that lower edge on the right tho)
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  8. #28
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    BTW...what a trim job like this has done is remove any sharp edges...so now, you could have a tire that rubs a little yet not get cut
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

  9. #29
    Join Date
    Feb 2010
    Posts
    300
    AND took care of that mud holder rust starter pocket. That should be done on any van, lifted or not. Any van that drives outside Arizona, anyway.

  10. #30
    Join Date
    Jun 2010
    Location
    Kamloops, BC, Canada
    Posts
    132
    Good eye r_w....but for the sake of detail, that mud holding pocket is made up of plastic and the bracket and rivets supporting it are actually aluminum. Just sayin'...
    Coming soon...backcountryvans.com

    -Serving the ASTRO & SAFARI Van
    -Solid UHMW Polyethylene Sub-frame spacers (body lift)
    -Steel Axle Spacers (lift blocks) with integrated Traction Bar (anti-spring wrap/wheel hop)
    -Bump Stop Spacers
    -Steel Off-Road Tubular Bumpers

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