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Thread: Quad Cab DuraMax build

  1. #11
    Join Date
    Jan 2009
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    Santee, CA
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    Pump rub through is on the transfer case, not the Allison transmission.
    Coan Racing/Dust Junkies Racing, 2012 Baja 1000 Class 1700 Champs
    Dust Junkies Racing/Fat City Racing, 2010 Baja 1000 Class 1700 Champs
    Fat City Racing/Dust Junkies Racing, 2009 Baja 1000 Class 1700 Champs

  2. #12
    Join Date
    Aug 2010
    Location
    Seattle
    Posts
    65
    Quote Originally Posted by bob91yj View Post
    Pump rub through is on the transfer case, not the Allison transmission.
    Isn't it the issue with the transfer case that bolts to the Allison? Do the non-Allison gas truck transfer cases also suffer from pump rub?
    '06 Dodge 2500 Cummins
    SOLD: '01 GMC 2500 Duramax

  3. #13
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    Jan 2009
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    Santee, CA
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    1,646
    Never seen it happen on a half ton.

    The transfer case is a New Venture unit, totally separate from the transmission. Seven years at a GMC dealership, I've seen about a dozen tcases with this condition.
    Coan Racing/Dust Junkies Racing, 2012 Baja 1000 Class 1700 Champs
    Dust Junkies Racing/Fat City Racing, 2010 Baja 1000 Class 1700 Champs
    Fat City Racing/Dust Junkies Racing, 2009 Baja 1000 Class 1700 Champs

  4. #14
    Join Date
    Jun 2011
    Location
    Northwest Colorado
    Posts
    697
    It only happens to the NV261/263 used in the HD drive train trucks. The only issue that may come up with the Allison that year on a stock powered engine is the Neutral Backup Safety Switch they are a know weak point. Very easy to fix though.
    1993 F350 Crew Cab Long Bed 7.3 IDI 5 speed 4x4. Currently stock except for the 255/85R16's.
    1983 GMC 6.2L Suburban with sm465/np205 undergoing construtive surgery to include 1 ton axles, crossover steering, 52" front springs, and rear shackle flip. Has 285/70r17 STT's on H2 rims.
    Both running biodiesel.
    2007 Subaru Outback 2.5i with 5-speed manual.
    1965 2WD F100 7.5L with C6.
    1967 mustang coupe project on hold waiting for a garage or shop.
    1979 CX500 putt arounder.

  5. #15
    Join Date
    Apr 2011
    Location
    Arizona
    Posts
    363
    AWESOME information guys! Thanks!

    I work for a major privet University; I sit in my office with two 18in monitors in front of me. For the last two weeks I have been neck deep reading about Duramax's... Read a ton on the injectors and think I have a game plan to keep them happy for as long a possible. When I was building my turbo eclipse I read about "crank walk" and worried myself about it for the first year I had it, I was just waiting for it to let go, however after about a year I quit and beat the crap out of it without worry. I feel the same way now about the injectors, I don't want to push it; hell I dont even know what happens when you smash the gas, to scared. lol. I think their should be a medical name for my complex " that of neurotically worrying about you car/truck". lol. Last night I smelled the oil and I could not tell of it smelled like diesel, I was out there for 20min sniffing my dipstick (gigity) it was right at fill mark. Did the paper towel test; another 20min examining the towel in the light. Looked fine, I think... Sorry for rant...

    Passion for cars, blessing/curse.
    Last edited by DoMiNiC1; 08-24-2011 at 05:43 PM.

  6. #16
    Join Date
    Dec 2009
    Location
    Rifle, Colorado, United States
    Posts
    743
    haha you've got the disease!

    i did the same thing with the vp injection pump on my 2001 cummins. eventually i sold it and now i am a nuerotic mess over my powerstroke.
    2000 ford excursion 33" cooper st maxx, diesel
    1994 ford explorer cooper stt's winch bumper, 8274
    1994 ford f350 crewcab powerstroke and five speed on 37's with superduty rsk and resevoir shocks
    1980 honda cb750 driveway holder downer
    my builds
    http://www.expeditionportal.com/foru...-expo-projects
    1988 fwc grandby
    http://www.expeditionportal.com/foru...the-fun-begins

  7. #17
    Join Date
    Jun 2009
    Location
    Walla Walla, WA
    Posts
    163
    Yep. Wait, what's that noise? Did you feel that? Oh man, I missed a grease point, I'm sure.

    But, you don't have the disease.

    You have the diesel-ease.
    2007 LBZ 2500HD Duramax/Allison Crew Cab 4x4
    Cranked torsion, 285/70/17 BFG KO's, Bilstein 5150's, Cognito Idler and Pitman Braces, Edge Attitude
    Amsoil bumper to bumper

    1993 Northland 9' Self-contained Camper - old, but works great, and we're learning and loving it more every trip!

    1999 Land Rover Discovery II
    245/75/15 Duratracs, Optima red top

  8. #18
    Join Date
    Jan 2006
    Location
    Reno, NV
    Posts
    1,004
    I feel your pain. I bought my '02 PSD and promptly got on the internet and was almost sick with all of the "problems" I could look forward to. Had an oil leak (o-rings) and the CPS, that's it. I say enjoy the truck, do the PM and drive. Good luck on the sickness, I own two diesel's...

    Jack
    2007 2500hd, Max/Alli, Hawk FWC (the new explorer)
    Build thread: http://www.expeditionportal.com/foru...07-Chevy-Build
    2006 Jeep LJ Rubicon
    Build thread: http://www.expeditionportal.com/foru...006-LJ-Rubicon
    KE7NCK

  9. #19
    Join Date
    Mar 2011
    Location
    Where the wind comes sweeping down the plains.
    Posts
    1,041
    I had an 02 dmax/alli. Lost t-case to pump rub at 78k miles and injectors at 117k miles. Switched to dodge thinking that the "legendary" cummins would be better. Big mistake. Back in a 2011 duramax/alli in my 3500 cab chassis. The minor problems of the duramax is nothing compared to the other "big two".

  10. #20
    Join Date
    Jan 2009
    Location
    Santee, CA
    Posts
    1,646
    Based on what I've seen in 7 years as a service writer at a GMC dealership, I carry a front hub assembly, tie rod and TRE and oil/fuel/air filters for spares when I go to Baja. Oh, I have a spare front axle shaft too, only because I could get a complete assembly at Napa for $50 (my price) plus the core charge. Rare that I see one fail, but for that price I figured what the hell, why not!
    Coan Racing/Dust Junkies Racing, 2012 Baja 1000 Class 1700 Champs
    Dust Junkies Racing/Fat City Racing, 2010 Baja 1000 Class 1700 Champs
    Fat City Racing/Dust Junkies Racing, 2009 Baja 1000 Class 1700 Champs

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