M416 Build to go behind my CJ

DonBeasley

Adventurer
Don, I like the trailer. Great work. Rotopax has an extention so you can double up the packs. You could literally carry 12 gallons of xtra petrol, more than 2 jerry cans.

I have seen that. I am concerned about 19 extra pounds hanging out that far on the bolt they use. Would love the extra gas though.
 

SKT

New member
.


Wow, great job w/ this one!

Also, that is a sharp looking '7 you got there!

Do you have a build thread for the '7?



.
 

DonBeasley

Adventurer
.
Wow, great job w/ this one!

Also, that is a sharp looking '7 you got there!

Do you have a build thread for the '7?
.

God no! I am not sure there was much of an internet when I started 12 years ago. For info here is what I have done.

1979 Golden Eagle CJ-7


Drivetrain

• Front-Widetrack Dana 30 (83 Jeep) with Detroit Truetrac w/Warn Front Hub Conversion
• T-18 Tranny with 6.32 granny – complete rebuild (case powder coated to match jeep)
• Dana 20 Transfer with Advance Adapter low gears and Don’s Twin Sticks (case powder coated to match jeep)
• CV style custom rear driveshaft
• Rear-Widetrack Dana 44 with Detroit “soft locker” and Ford Explorer Disc brake conversion
• Skyjacker 4”spring lift
• Daystar 1” body lift
• Rancho RX9000X shocks front and rear
• Eagle Alloy (series 058) 15” x 10” wheels with BF Goodrich KM2 33” x 12.50”
• JKS Quick disconnects
• AGR steering box and pump w/ M.O.R.E. box brace
• Flaming River Steering shaft
• Stainless Steel brake hoses


Interior

• All original gauges (and still working)
• Original tilt steering column with original steering wheel (now leather wrapped)
• Tuffy glove box painted to match original dash
• Interior dash-mounted toggle controls for winch
• Cobra CB with weather alert (wired into dash)
• Tuffy Stereo Security Console
• Alpine CDA-9820XM Stereo/CD with built-in XM radio
• Thor SoundWedge Speaker system
• Bedlined Interior by Collins Bros. Jeep
• Rockhard 4 x 4 full cage attached to original roll bar and painted to match Jeep
• Garmin GPSMAP 60 CSx
• Power Tank 15 lb air CO2 tank mounted to cage with billet brackets
• 2.5 H3R Halon fire extinguisher (chrome) with billet cage bracket
• Bestop highback front seats
• All interior bolts are stainless steel


Exterior

• Durango 4 x 4 front bumper w/2 shackle mounts and 2” receiver (no longer made)
• Warn winch plate and 1978 Warn 8274 (completely rebuilt and new cable in 2007)
• 2 front chrome tow hooks mounted to winch plate and frame
• Tubo City side bars
• Wilderness Equipment rear bumper w/2 shackle mounts, 2”receiver, tire mount, gas and water can holders, Hi-Lift jack, and shovel and axle holder
• Aero Tanks. 26 gal. fuel tank
• Bestop Supertop with soft doors, tinted windows, and modified windows to allow tinted windows to be replaced with screen windows
• Tinted glass on full metal doors
• Complete body, paint and decals with original color by Collins Bros. Jeep
• All original frame, tub, hard doors, door glass, tailgate, hood, and grill. Aftermarket fenders and windshield frame.

Engine Area

• Active Performance aluminum radiator with billet flame cap
• Flexlite fan w/spacer powder coated to match paint
• Milodon high flow aluminum water pump
• Bulltear billet crank, power steering, alternator and water pump pulleys-serpentine belt system
• Bulltear billet alternator relocation bracket (sits up near valve covers)
• Powermaster 140A smooth-look billet alternator
• Wrangler NW dual battery tray & management kit
• Dual Optima yellow top batteries
• Navajo dual diaphragm booster with SSBC billet master cylinder with flames
• Billet Specialties Air cleaner with flames
• Aluminum finned valve cover (powder coated to match jeep)
• Thorley tri-y headers with 3” dual exhaust and dual Magna flow mufflers (no cat)
• Centerforce clutch w/bell housing powder coated to match jeep
• Powermaster high torque starter
• MSD-6 Offroad Ignition Control with High Vibration coil
• MSD 8.5mm wire set
• Edelbrock MFI aluminum intake with fuel rails (only)
• 1000 CFM billet throttle body
• Accel/DFI Gen VII Engine Management System with dual sync distributor and full sequential firing custom tuned by Bob Norwood
• AMC 401 bored 40 over, balanced and blueprinted built by Randy @ Performance American Style
• Rear oil modification to block by Performance American Style
• Forged pistons @ 9.5:1 compression
• Crane custom roller cam (redline @ 5500 rpm), hydraulic lifters
• 1.7 Harlan Sharp roller rocker arms
• Cast heads, polished, ported, and gasket matched to headers and intake
• Milodon 8 qt. deep sump oil pan and pump, powder coated to match paint

Here are a couple of pictures:

MarketHall2.jpg


DSCF0735-1.jpg
 

truck mechanic

Adventurer
Very cool cj!!!!!!!!!!!!, where could I find info on the explore disc. conversion, and when done do you retain the 5 on 5 1/2 bolt patern ?
 

DonBeasley

Adventurer
Since it is on a Dana 44 it should be easy to find. I had mine done in 2000 by MIT in El Cajon, CA. They used a "late model" Ford Explorer brake system. I believe it is 95 and up systems back then.

If you look on the net there are several build pages for this.

And yes I did retain the 5 x 5.5
 

Hill Bill E.

Oath Keeper
Since it is on a Dana 44 it should be easy to find.

And if you have the AMC 20 rear axle, there is a DIY disc brake swap using Sammy front rotors and 280Z calipers. (calipers have parking brake feature)


VERY NICE CJ Don!! Hoping to get my '80 back to that state this fall. It's rock crawling days are done!

:coffeedrink:
 

DonBeasley

Adventurer
Same here Bill.

A fused neck, a cracked lower back, and old age have happily sent me back to my camping and hunting days.
 

DonBeasley

Adventurer
The Saga Continues Part 5

After a long wait, the lids are finally on their way today or tomorrow.

sierra4x4trailerslids.jpg


The red one belongs to another member on here, KA5IVR, and the white one leaning against the wall is mine. I had mine left in primer on the outside as it will be painted to match the jeep.

lids.jpg


And here they are boxed up and almost ready to go. They should here in a week and I cannot wait. More photos of the arrival, delivery to the house and test fit will be posted soon (hopefully).

The timing is perfect as it gives me the cold months (for TX anyway) to work on this.

Thanks to Chris at Sierra 4x4 for the great work.
 
Last edited:

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