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Thread: Yet another 109 build Thread

  1. #1
    Join Date
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    Default Yet another 109 build Thread

    Well I wasen't going to do a build thread but since I have recieved so much help from several members I thought I would say thanks and post up some of the progress as I get the time.

    The rover is a 1967 NADA 5 door wagen that lived a hard life as a plow rig, pretty much everything was shot on this thing including the the front frame horns being bent.

    The bulkhead is solid as well as the frame minus the bent rails, which have been addressed a repair kit I made and assembled.

    This build will not be a no expense spared build, this rig will be used and abused when done so the body and paint will not be perfect but the mechanics will be.

    Everything on the truck will be and has been looked at and replaced as needed to make the truck dependable.

    Motor OM617 turbo diesel
    Tranny T-176
    T-case Land Rover suffix B
    axles Land Rover Series 24 spline rear series trek axles front will be 24 spline eventually
    Brakes ROAM offroad Timm Cooper conversion
    Steering P-38 Rangie box

    The adapters i am using are from Advanced Adapters , Mathew Jackson is there Rover guy (Bluebomber) and helped me get the pieces all put togather. Im using their Tcase adapter as well as their bell housing clutch slave cylinder etc.

    The motor plate and flywheel is a 4x4labs unit

    Alaska Mike helped me out alot with many parts and pieces to get me going

    Brian from Roam offroad has answered many questions as well as Timm Cooper, Timm helped me alot over the phone come to a point of which direction I would go with suspension and steering.

    Mathew Jackson Bluebomber helped me with his knowledge on Rovers with T-case selection as well as how to seal it up so it wont leak? We will see.

    The EXPO for being here for all of us to hang out.

    Im sure I missed someone as I have spent countless hours ordering parts and asking questions about different things.




    here is a few pics of the frame repairs and the fitting of the rear 88 springs out front for a better ride!
    Attached Images Attached Images
    Last edited by aka rover; 02-21-2012 at 09:05 PM.
    Make your time count "AS YOU CAN'T COUNT ON TIME"

  2. #2
    Join Date
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    Here is a few pics of the paint and the wiring
    Attached Images Attached Images
    Last edited by aka rover; 02-21-2012 at 09:06 PM.
    Make your time count "AS YOU CAN'T COUNT ON TIME"

  3. #3
    Join Date
    May 2008
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    alaska
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    I did a mock up of the tranny and T-case and was able to put the T-case in its stock location.

    The fit was tight but I was able to get it in there with out any cutting to the bulk head, I did trim the 4x4labs adapter plate on the right side to gain the needed clearance. I had to modify the clutch slave bracket to get it to fit in front of the bell housing instead of next to it. But other than that the motor fit in there well and with clearance to work around it.
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    Make your time count "AS YOU CAN'T COUNT ON TIME"

  4. #4
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    oops forgot the motor pic
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    Last edited by aka rover; 02-21-2012 at 09:07 PM.
    Make your time count "AS YOU CAN'T COUNT ON TIME"

  5. #5
    Join Date
    Jun 2010
    Location
    yaphank long island
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    i want more pictures!!!! looks great!

  6. #6
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    Location
    alaska
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    Thanks im building the T-case now and prepping the tranny for the AA adapter to go on. the next time it goes in should be the last for awhile! I hope.


    Heres a few pics of the steering conversion and the motor mounts welded up and the frame in paint.
    Attached Images Attached Images
    Make your time count "AS YOU CAN'T COUNT ON TIME"

  7. #7
    MattScott's Avatar
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    fantastic!
    Matthew Scott
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    Land Rover TReK Extreme Vespa

  8. #8
    MattScott's Avatar
    MattScott is offline Expedition Portal Team
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    What wiring harness did you use?
    Matthew Scott
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    Land Rover TReK Extreme Vespa

  9. #9
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    It's about time you posted up!

  10. #10
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    I built it from scratch using a wire called Arctic Flex designed by a guy in Alaska http://polarwire.com/products.html

    I used a Blue Seas fuse block designed for marine use. It was the only way to get the wire harness up to my standards there is no but splices and all wire runs end at a terminal block.

    It was a big job but well worth the efforts. The wires are still loose and its not completed yet, when done I will tiddy up all the wires and secure and shield as needed.
    Make your time count "AS YOU CAN'T COUNT ON TIME"

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