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Thread: Alternator issues

  1. #1
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    Jul 2011
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    Default Alternator issues

    Alright ... what can kill an alternator?

    Because apparently one of the answers is me. I'm going through my second one in 4 months.

    The OE alternator finally died about 4 months ago due to just ... well ... age and use I guess. I got a new one from Autozone, threw it in there, and its been fine for 4 months until the other day. Granted there's a lifetime warranty on it and all it takes is two bolts and a belt to change, but seriously.

    Just looking at it, there's a little bit of mud in it that I should've cleaned out after our trip, but I always get caught working on every vehicle but my own. Then, when I do go to work on my own, I get yelled at for working on vehicles too much ... so is my life. Haha.

    So, does mud kill alternators?
    1996 Mitsubishi Montero LS. "Yamato"
    LSD 9" 3.0L V6
    31x10.50x15 Firestone Destination A/Ts

  2. #2
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    Quote Originally Posted by SOFpirate View Post
    Just looking at it, there's a little bit of mud in it that I should've cleaned out after our trip, but I always get caught working on every vehicle but my own. Then, when I do go to work on my own, I get yelled at for working on vehicles too much ... so is my life. Haha.

    So, does mud kill alternators?
    Yup. Been the # 1 cause for me until I learned to clean it after getting back from any trip where I might have gotten it wet.

    The local rebuilder won't honor his warranty if he finds mud in it. He's the one who told me it will kill them quicker than just about anything else short of an EMP strike.

    1989 SWB Montero (3.0L v6, rear LSD), 33" mudders
    1996 Montero SR (3.5L v6, rear Locker), 35" mudders, 3.15:1 xcase crawler gears
    Build Thread: http://www.expeditionportal.com/foru...su-build-up...

  3. #3
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    Delta, Colorado
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    Nothing against Autozone, but personally I wouldn't put any Autozone electrical parts on anything I own. I'm a steadfast NAPA man. Mud sure doesn't help the matter either.
    96 Jeep Cherokee, 4" lift, 31-10.50s, Custom built front, rear bumper, and sliders. OBA, Locrite locker in the rear, Safari roofrack with 6" KC lights, ARB awning, and custom roof mount spare.

  4. #4
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    Autozone was where I found the OEM ignition switches for sale in an aftermarket box (Borg/Warner IIRC). That said I too prefer napa although id add their corporate stores are better.

    1989 SWB Montero (3.0L v6, rear LSD), 33" mudders
    1996 Montero SR (3.5L v6, rear Locker), 35" mudders, 3.15:1 xcase crawler gears
    Build Thread: http://www.expeditionportal.com/foru...su-build-up...

  5. #5
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    Livermore, Ca
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    An oil leak from the the top of the engine, (cam seals, valve cover), is the number one Montero alternator killer. You may have to replace the alternator several times before you get a good one from Autozone.
    Michael j

    TreadLightly! Trainer

    GrassCat III, 1994 Montero 5 speed stock ( for a little while ).

    GrassCat II, 1998 Montero with winter package. All the bells a whistles. Ran off with Hector.

    GrassCat I, 1991 Ran off with Justice R.

  6. #6
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    Quote Originally Posted by GrassCat View Post
    An oil leak from the the top of the engine, (cam seals, valve cover), is the number one Montero alternator killer. You may have to replace the alternator several times before you get a good one from Autozone.
    That's what I've heard. I replaced the alternator BEFORE my top end rebuild while there was still a boat load of leakage. So now that it's fresh up top, and with a new alternator, hopefully it'll just be user error.
    1996 Mitsubishi Montero LS. "Yamato"
    LSD 9" 3.0L V6
    31x10.50x15 Firestone Destination A/Ts

  7. #7
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    san diego, ca
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    Same here, I don't cheap out on alternators. I bought a rebuilt denso unit for my Jeep when it went out a couple years ago. It was the original part, I figured if it lasted that long, a similar replacement would be a good choice.

    Plus, I love supporting local shops, rather than under-staffed (both in cust. service and technical knowledge) chain stores selling chinese lowest-bidder items.

    And just to be clear, I'm not trying to sound eliitist, it's just it's been such a waste of time, money, worrying NOT to go with a quality component in this particular case. I'm always looking for the deal, but I've cut corners electrically and it always ends up bad.
    "For He so loved the world, that He sent His only son..."

    Brian
    KJ6GXX
    1992 XJ:"Daddy's Jeep" - The "Please don't hit my Jeep again!" Edition.
    2009 Ford Edge
    :"Penny"- "Mama's new ride, and our new trip car"

  8. #8
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    Quote Originally Posted by BIGdaddy View Post
    Same here, I don't cheap out on alternators. I bought a rebuilt denso unit for my Jeep when it went out a couple years ago. It was the original part, I figured if it lasted that long, a similar replacement would be a good choice.

    Plus, I love supporting local shops, rather than under-staffed (both in cust. service and technical knowledge) chain stores selling chinese lowest-bidder items.

    And just to be clear, I'm not trying to sound eliitist, it's just it's been such a waste of time, money, worrying NOT to go with a quality component in this particular case. I'm always looking for the deal, but I've cut corners electrically and it always ends up bad.

    Thanks for the info on that. I think I'll take advantage of this free replacement, then look at possibly trying to find a GOOD one eventually.
    1996 Mitsubishi Montero LS. "Yamato"
    LSD 9" 3.0L V6
    31x10.50x15 Firestone Destination A/Ts

  9. #9
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    Middle of Nowhere, Outer Skin of Space Ship Earth, 1 A.U. from Sol, Outskirts of Milky Way.
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    Alternators aren't magic. Not much goes wrong with them. Brushes, slip rings and bearings is usually about it. Sometimes a voltage regulator.

    And yes, dirt, mud and rocks will chew up the brushes and slip rings, as well as chewing up the rotor and stator coils if it gets caught between them. Water...well it's wet. Not good.


    AutoZone doesn't send alternators back to China for a rebuild - most parts places use a local shop that rebuilds a ton of alternators and starters of all makes for all sorts of auto parts distributors.

    Get a rebuilt from NAPA or AutoZone - they were both likely rebuilt by the same local shop across town. In the OP's case, it might be these guys:

    http://www.dexknows.com/business_pro...ng_inc-b913392



    When I was looking for an alternator for my truck, neither NAPA or O'reilly had "clocked alternators" (rear case bolted on in different positions to make the wiring connections easier to get to). AutoZone had them though.
    ...
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    Current: 76 E-250, bubble-top, self-contained|couple of old Yamaha enduros
    Previous wheelers: 41 Willys|78 FJ40|78 Bronco|84 Bronco|74 Ramcharger|78 Ramcharger|79 D150 PowerWagon|77 D100|79 D400 dually, converted to 4WD, utility bed, 10' Lance|75 Westy|69 Scout, RHD|bunch of others|bunch of bikes|couple of boats|couple of motorhomes|blah blah|so what|not my idea|just doin' what I'm told|wank wank|this space for rent|candy is dandy|but liquor is quicker

  10. #10
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    I just got done replacing it.

    There was quite a bit of mud in the brushes, easily killed it. Took it in, they replaced it for free, and I slapped it in.

    I'm beginning to become a pro at this ...
    1996 Mitsubishi Montero LS. "Yamato"
    LSD 9" 3.0L V6
    31x10.50x15 Firestone Destination A/Ts

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