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Thread: SLO's FWC Hawk Refurb/Build...

  1. #1
    Join Date
    Jan 2010
    Location
    Central Coast of CA
    Posts
    529

    Default SLO's FWC Hawk Refurb/Build...

    Well Guys! I ended up running accross a 1990 FWC Hawk for sale here locally and just couldn't pass it up. The old Skamper is dialed and I had no reason to get it, but I couldn't resist!! Sad to see the Skamper go and if you read through the thread I have had TONS of fun with my first budget build.

    Time to start a NEW project I guess. Main reason I picked it up was because it was design for a full size. While I like all the storage in my last build I am looking forward to having more room inside the camper. Not to mention the Queen bed sold the girlfriend right then and there! HAHA

    SO, here starts the refurbish and build of my 1990 Four Wheel Camper Hawk!!!! SO EXCITED!

    Here are some pictures. Ill get to clean it out, build a base to clear the cab, and mount it properly to my truck this weekend. Im looking forward to digging into the project and wanted to say thanks to all the people on this forum who post pictures and describe their builds. A couple of years ago I was just a "lurker" and here I am now on my 2nd camper build! haha

    On the truck Safe and Sound! WHEW! The previous owner was the 2nd owner and had owned it since 94'. Only reason he was selling it was because he ordered a brand new one from FWC!











    Inside Shots. Not that great, but has a fridge, heater, stove, and sink. Folding bench and table as well. Its going to get a good ole SLO refurb for sure! Defiantly could use a little modification for better use of space like the newer FWC's.





    Lastly I wanted to give a HUGE SHOUT OUT TO STAN! He answered my emails and gave me advice even though I was buying an old used FWC. I dont know where people get these "bad service" stories, but all I gotta say is when one day I go to buy a new one, Stan has got my business. Thank you STAN!

    Hope Ya'll enjoy the build.
    Paul
    The Rig: Early 1999 Ford F-250 7.3L CC 4x4 (Build Date-02/98) - 217,xxx miles
    DIY Intake with S&B Filter, FBD 4" Exhaust, leveling kit, 285's, Mag-Hytec Diff Covers, 203* thermostat, CCV Mod, DP-Tuner, and Bilstein 5150's
    The Campers:
    1990 FWC Hawk. In the process of a refurb!
    1989 Skamper 0S06 Sold, Adios Amigo

  2. #2
    Join Date
    Sep 2007
    Location
    Central Nowhere, NA
    Posts
    4,394
    Welcome to the FWC club!

    The previous owner was the 2nd owner and had owned it since 94'. Only reason he was selling it was because he ordered a brand new one from FWC!
    Nice.
    Tacoma - For Extended Overland Travels
    2012 FWC - The TARDIS

    Trip Reports - Travels with Hadley


    -Nathanael
    Large Format Photography
    www.KuenzliPhotography.com

  3. #3
    Join Date
    Sep 2007
    Location
    San Diego, CA
    Posts
    3,106
    Woot!!! Another welcome to the FWC club!
    1997 Ram 2500 Build & 2004 FWC Grandby Build

    2000 Cherokee Classic 4x4, Lots of stuff! SOLD

    Follow our adventures at:
    OverlandAdventures.Org

  4. #4
    Join Date
    Jan 2010
    Location
    Central Coast of CA
    Posts
    529
    Thanks for the comments guys! We'll I got a chance to did into the camper a bit this weekend. My goals were to mainly clean it up, build a base for it to sit on so it clears my cab a bit more, and to seal the outside.

    Got her off the truck and ready for some work!


    I then took all the cushions out of the camper and threw the covers in the wash for a good long wash cylce. The ended up cleaning up nicely. Guess the old retro brown will stay.
    Here are a few shots of the inside all cleaned up.






    Feeling good, it was about 6:00pm and time for a BBQ and some beers.

    That night it bothered me about how dirty the thing still felt. The previous owner had defiantly used it well and didn't exactly keep it up to my standards. Since this is going to be a camper I plan on keeping for a while, I was up at 6:30am the next morning with coffee and tools in hand. Time to start the real stuff!!!!

    I disassembled the bench which is really basic btw and then tore out the old side carpet and flooring. MUCH BETTER!


    The old staple construction was pretty taxed so I predrilled holes all over. Filled them with gorilla glue and screwed treated decks screws everywhere, especially some extras around the bolt/turnbuckles. Now Im feeling good.






    Unfortunately, I found a bit of dryrot in the upper corners of the plywood. You can see it in the picts above. Ill have to dig it out and fiberglass resin the void.
    Also, the front lift panel is pretty much done. I saw this when I bought it, but didnt realize how much work they are to fix. Put a call into Terry at FWC yesterday. I'm going to buy one the last few remaining wood panel kits. They run about $200. The new composite panel kits are over $400! YIKES! Glad they have a couple wood kits left.

    Sorry for the fuzzy pict.

    Next up was a simple platform. I built it out of 2x3 studs. It raised the camper up just enough. About 1-1/2" over the cab. Looks great and fits just right!!!





    I plan on sealing and painting all the exposed wood on the exterior of the camper a bit later. Just ran out of time.

    Going to be able to get a little time to keep rocking and rolling on it again this weekend. Plan is to get the fridge out and give it a good cleaning and servicing. I want to add a drawer right below the sink and above the fridge as there is enough room. I also plan on taking out all of the sliding doors and I think they are cheesy. Ill add regular cabinet doors at all those locations. We'll see how it goes!
    Cheers,
    Paul
    The Rig: Early 1999 Ford F-250 7.3L CC 4x4 (Build Date-02/98) - 217,xxx miles
    DIY Intake with S&B Filter, FBD 4" Exhaust, leveling kit, 285's, Mag-Hytec Diff Covers, 203* thermostat, CCV Mod, DP-Tuner, and Bilstein 5150's
    The Campers:
    1990 FWC Hawk. In the process of a refurb!
    1989 Skamper 0S06 Sold, Adios Amigo

  5. #5
    Join Date
    Nov 2005
    Location
    Stafford, VA
    Posts
    1,011
    Congrats on the new toy, nice score! Having owned both as well, I can say the skamper's are cool and the most solid wood-framed camper I've seen, but the FWC's are on a completely different level. Can't wait to see the buildup.
    Carl
    -The Belafonte - Ambulance buildup
    -2007 Tacoma TRD - Adventure toy and DD
    -2001 KLR 650 - Two wheeled fun

  6. #6
    Join Date
    Sep 2007
    Location
    Central Nowhere, NA
    Posts
    4,394
    Quote Originally Posted by SLO_F-250 View Post
    That night it bothered me about how dirty the thing still felt. The previous owner had defiantly used it well and didn't exactly keep it up to my standards. Since this is going to be a camper I plan on keeping for a while, I was up at 6:30am the next morning with coffee and tools in hand. Time to start the real stuff!!!!
    I like it!
    Tacoma - For Extended Overland Travels
    2012 FWC - The TARDIS

    Trip Reports - Travels with Hadley


    -Nathanael
    Large Format Photography
    www.KuenzliPhotography.com

  7. #7
    Man, that looks exactly like mine did when I started tearing it apart. Have fun!
    GCecchetto
    KJ6KZH

    2011 Tundra Crewmax 4x4
    Custom Dirt Sherpa Pop-Up

  8. #8
    Join Date
    Jan 2010
    Location
    Central Coast of CA
    Posts
    529
    Quote Originally Posted by CLynn85 View Post
    Congrats on the new toy, nice score! Having owned both as well, I can say the skamper's are cool and the most solid wood-framed camper I've seen, but the FWC's are on a completely different level. Can't wait to see the buildup.
    Thanks Carl! There are a lot of things I liked about the ole Skamper. One thing that Im not a fan of is the FWC lifting system. The crank up top was sure nice on the Skamper. Ill also miss the under bed storage and the ability to keep my bedding on the bed and close the top. Im sure after I get organized in the Hawk Ill be super happy with it. I really like the extra room so far. How is your camping going? Any picts of the rig?

    Quote Originally Posted by Overland Hadley
    I Like It!
    Thanks! I'm so going to use some ideas from your build!

    Quote Originally Posted by GCecchetto
    Man, that looks exactly like mine did when I started tearing it apart. Have fun!
    Once the tearing starts, it doesnt stop! I already have plans to add drawers, relocate the water tank and battery, etc. The list goes on! CRAP! Im under the gun on time too. The Girlfriend and I have a road trip planned Mid-August and neither of us want to go back to tent camping after having a pop-up for 2.5 years. I better brew more coffee and drink less beer on the weekend!


    Alright Guys, I have some questions:

    Question #1
    There are a few small rips/holes in the canvas. The biggest rip being 1" and hole being pencil sized. What would you "vets" recommend for patching?
    1) Patch & Glue adhesive Kit?
    2) Canvas Tape?

    Doing an internet search there are plenty of options out there. Is there any certian type any of you have used and had good luck with. The tape seems to be a pretty sweet quick fix.

    Question #2
    What in the world did FWC put on the exposed aluminum in the camper. Its seems like a stick on foam that over time has deteriorated. Its all around the top of the walls where the lower canvas joins and in the front corners.
    Picture:


    Any ideas on what to use to cover this up? Anyone messed with it or should I just turn my head.

    Question #3
    My dang canvas is pretty dirty & stained. See Pict Above. What is the best product to get the stains off and get it looking like new again?

    Thanks!!!
    The Rig: Early 1999 Ford F-250 7.3L CC 4x4 (Build Date-02/98) - 217,xxx miles
    DIY Intake with S&B Filter, FBD 4" Exhaust, leveling kit, 285's, Mag-Hytec Diff Covers, 203* thermostat, CCV Mod, DP-Tuner, and Bilstein 5150's
    The Campers:
    1990 FWC Hawk. In the process of a refurb!
    1989 Skamper 0S06 Sold, Adios Amigo

  9. #9
    Join Date
    Apr 2011
    Location
    Los Angeles, Ca.
    Posts
    316
    nice refurb. What I have read is that if its mildew, the stain wont come out. Subscribing to see what you come up with.

  10. #10
    Join Date
    Jan 2010
    Location
    Central Coast of CA
    Posts
    529
    Quote Originally Posted by JasonRedwood View Post
    nice refurb. What I have read is that if its mildew, the stain wont come out. Subscribing to see what you come up with.
    Thanks Jason. Hopefully I can get the canvas looking a little better.

    Since the first phase of the refurb is going to be FAST & FURIOUS I'll keep the picts coming!

    Tore out the fridge last night. The PO never serviced it and said it didn't work too well. Usually they just need a really good cleaning and this is now the 2nd Dometic 2193 I've had I know what to do. WHEW! Left it on 120V last night and it was 35 degrees in the am. Electric stuff works!

    Tearing more crap out!


    Fridge Finally out. Its a tight fit back there. I like how FWC just has an outlet back there to plug the fridge in.


    The heater. Apparently this is a fairly nice heater. All auto. No more lighting myself. Sweet. Lots of wiring so I will probably leave this in and vacume/clean the areas I can.


    OK, so we all know that there is a 4" dead space above the fridge. Plenty of room for storage. In addition to my previous questions (Ya'll thought you were off the hook huh!) what should I do? Its pretty dang tight for a small drawer, but I measured and drew it up last night and think I can get it to work. My other option have part of the counter top flip up like my old skamper. Then just box in a storage space under the fold up counter portion. It was pretty slick, and would be easier to get in there than a drawer. Unfortunately I don't have a pict of it though.

    So, what do you guys think?

    Previous questions in case ya'll forgot. :-)
    Question #1
    There are a few small rips/holes in the canvas. The biggest rip being 1" and hole being pencil sized. What would you "vets" recommend for patching?
    1) Patch & Glue adhesive Kit?
    2) Canvas Tape?

    Doing an internet search there are plenty of options out there. Is there any certian type any of you have used and had good luck with. The tape seems to be a pretty sweet quick fix.

    Question #2
    What in the world did FWC put on the exposed aluminum in the camper. Its seems like a stick on foam that over time has deteriorated. Its all around the top of the walls where the lower canvas joins and in the front corners.
    Any ideas on what to use to cover this up? Anyone messed with it or should I just turn my head.

    Question #3
    My dang canvas is pretty dirty & stained. See Pict Above. What is the best product to get the stains off and get it looking like new again?
    Happy Friday!!
    The Rig: Early 1999 Ford F-250 7.3L CC 4x4 (Build Date-02/98) - 217,xxx miles
    DIY Intake with S&B Filter, FBD 4" Exhaust, leveling kit, 285's, Mag-Hytec Diff Covers, 203* thermostat, CCV Mod, DP-Tuner, and Bilstein 5150's
    The Campers:
    1990 FWC Hawk. In the process of a refurb!
    1989 Skamper 0S06 Sold, Adios Amigo

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