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Thread: 109 Expedition rig build

  1. #31
    Join Date
    Sep 2007
    Location
    Cornwall Ct.
    Posts
    558
    Funrover: The axle is wider on a coiler but with some cutting and welding it could be done. It has been done. I've often wondered if a coil swivel housing would fit a leafer swivel ball. I've never had the two side by side and I'm sure this has been tried before so I never pursued it. if it would work it would be an easy conversion though.

    Seriessearcher: Yup, many miles on the drums in the 88 and never a problem, even heavily loaded. Disks are cool but I'll have enough money and thought tied up in this truck just doing what I'm doing. It's alway something I can do later if I'm not happy with the drums.

    Dave: Drop me an email and I'll send you some pictures. It's a pretty easy chop and weld if you have a tig.

    Linus: I'm using a stock NADA bulkhead on a Stage One frame. As you know that bulkhead is deeper to allow room for the 2.6 6 cyl engine. It's this depth that'll give me the extra room for the 5 cyl. The Stage One frame also has the first x-member 4-5 inches further forward than the Series frame and doesn't have the huge welded second x-member that the Series frame has and only a small bolt-in x-member further back. That gives me 6 feet of unobstructed frame length to play with. As long as I have the space between the bulkhead and the radiator (which I do) everything else will work. I did knock the inside corner out of the passenger side foot well when I welded it in to give me a little extra room for the turbo/exhaust. If you look at that picture of the bulkhead you'll see that. Except for that the bulkhead is stock.

    jim
    Last edited by Mercedesrover; 09-25-2007 at 10:36 AM.
    OM616 powered 88 Land Rover
    OM617 turbo powered 109

    Built, not bought

    http://www.seriestrek.com

    Wishful thinking and just plain ignorance

  2. #32
    Join Date
    Sep 2007
    Location
    Cornwall Ct.
    Posts
    558
    I'm a bit hung-up right now waiting for tranny parts and for the frame to get galvanized. (The galvy shop had a breakdown and won't be up and running for another week or two) Decided I'd do a little work on the engine and get it painted. Got the oil pans on for good and things cleaned up and sprayed it today with Sem Rust Shield. Good engine paint...Sticks like glue and shines pretty well.



    jim
    Last edited by Mercedesrover; 10-04-2007 at 10:26 PM.
    OM616 powered 88 Land Rover
    OM617 turbo powered 109

    Built, not bought

    http://www.seriestrek.com

    Wishful thinking and just plain ignorance

  3. #33
    Join Date
    Aug 2007
    Location
    Denver, CO
    Posts
    107

    Default Looking good Jim

    I can't wait to see the updates as the frame gets back from the shop.
    Sean
    1960 Series II 88
    1967 Series IIa Dormobile

    http://milehighrovers.com/

  4. #34
    Join Date
    Aug 2007
    Location
    Flagstaff, AZ
    Posts
    1,087
    Any chance of a good detail picture of the right side of the assembled engine?

    I'm still really curious about the right side modifications for clearance and how things now look in the frame/front propshaft area.

    Thanks!
    TeriAnn

    Oops happens.
    But as long as there is tea, there is still hope.

    http://www.expeditionlandrover.info

  5. #35
    Join Date
    May 2006
    Location
    Atlanta
    Posts
    1,773
    Quote Originally Posted by Mercedesrover
    I'm a bit hung-up right now waiting for tranny parts and for the frame to get galvanized. (The galvy shop had a breakdown and won't be up and running for another week or two) Decided I'd do a little work on the engine and get it painted. Got the oil pans on for good and things cleaned up and sprayed it today with Sem Rust Shield. Good engine paint...Sticks like glue and shines pretty well.



    jim

    You must be in the body shop buisness. Down draft paint booths are out of budget for most home shops LOL.

    Nice build. Look forward to seeing the completion.

  6. #36
    Join Date
    Sep 2007
    Location
    Cornwall Ct.
    Posts
    558
    Quote Originally Posted by TeriAnn
    Any chance of a good detail picture of the right side of the assembled engine?

    I'm still really curious about the right side modifications for clearance and how things now look in the frame/front propshaft area.

    Thanks!
    This thing won't be a rolling chassis for a couple months but I'll take a few then. I can post a picture of the oil pan now if you want to see one.

    Grim: Yup, I spend my days in the the collision business and have two, 1 million BTU down-drafts among other toys. Nice to have a shop like this to work in. Also have a good buddy with a machine shop.

    jim
    OM616 powered 88 Land Rover
    OM617 turbo powered 109

    Built, not bought

    http://www.seriestrek.com

    Wishful thinking and just plain ignorance

  7. #37
    Join Date
    Sep 2007
    Location
    Cornwall Ct.
    Posts
    558

    Default Galvanized!

    Back from the galvanize place with my new frame. Got there at 5:30am this morning, didn't leave until 12:30. Crazy place.

    Anyway, I'm very happy with what they did and I can't wait to start bolting things to it.





    jim
    OM616 powered 88 Land Rover
    OM617 turbo powered 109

    Built, not bought

    http://www.seriestrek.com

    Wishful thinking and just plain ignorance

  8. #38
    Join Date
    Apr 2007
    Posts
    324
    That frame on a trailer looks kind of familiar.

    I just love that paint booth. I want my truck in there bathed in a mist of Sandglow someday.
    The Goat, '73 Series III coil conversion, PS conversion, Daihatsu 2.8 TD,dual ARB's etc. SOLD
    '97 Toyota LC, getting built

  9. #39
    Join Date
    Sep 2007
    Location
    Cornwall Ct.
    Posts
    558
    Spent that last couple of nights rebuilding the transmission for the 109. It's a Ford NP435 with a 6.68:1 first gear. It now has a Pangolin4x4 main shaft to mate to the Series transfer case as well as the adapter plate to bolt the two together.



    Next it's on to the Ashcroft high-ratio transfer case....

    jim
    OM616 powered 88 Land Rover
    OM617 turbo powered 109

    Built, not bought

    http://www.seriestrek.com

    Wishful thinking and just plain ignorance

  10. #40
    Join Date
    Jun 2006
    Location
    Park City, Utah
    Posts
    3,382
    That's awesome... I plan to galvanize the frame on my cruiser, I can't wait to get to that stage...

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