did you actually take the actuator apart? My understanding is that the only way to sync the actuator correctly is to split the case.
when I replaced the dual case adapter on the tacoma ~11 years ago, I pulled the actuator w/o research. After talking to a local toyota tech, I just did a junkyard...
this isn't an easy read, per se, but it may help... it's also a great reference document.
http://www.billavista.com/Tech/Articles/Brake_Bible/index.html
maybe/maybe not?
I've owned a bunch of 4.7's. Towed 6500# with them fairly regularly. I personally never had a problem with the manifolds. I also was fortunate to never have a problem with losing 4th gear in the trans, which was common in the 4-speeds. Shoot, I never even had rusty frame...
sounds like you haven't read the owners manual for the 4Runner... dollars to doughnuts it probably states WD hitch over 3-3500 lbs.
And you've deviated from your fact-based approach claimed earlier...
pet peeve...
when narrow vehicles tow wide campers... and the owners don't consider visibility.
Not saying a 4runner won't work... I just personally would never do it.
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