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  1. Johnnny13

    USMC M1030B1 Restoration

    After purchasing the second set of bikes (6) in 2016, I started heavily researching the M1030B1’s. I found that the Rangers had a few (M1030 and M1030B1) and added some modifications. They had a handlebar rifle rack and a headlight modification. They removed the front headlight and added two...
  2. Johnnny13

    USMC M1030B1 Restoration

    In August I tore the wiring harness completely apart. Since Hayes Diversified Technologies spliced into the harness for the Blackout Switch and the front / rear IR lights, the wiring diagram isn’t the greatest. I found a few of the wires cut and not spliced correctly. Long story short the...
  3. Johnnny13

    USMC M1030B1 Restoration

    This is something I’ve used on all of my restorations. On the right side of the bike, behind the plastic, is the muffler. Originally the side plastic had a heat resistant pad. These degrade after awhile so I’ve found a replacement. I’ve attached some pictures. I’ve never had any issues with it...
  4. Johnnny13

    USMC M1030B1 Restoration

    While waiting on the new seat foam and seat cover, I threw an old one on there. Got the plastics on, the front blackout light, and fender goggle bag. Still don't have power to the rear harness for the tail light / brake light. I do have power in the blue wire for the turn signals. I’m thinking...
  5. Johnnny13

    USMC M1030B1 Restoration

    I’ve been sporadically working on the bike between insane hours at work. The bike will start and run with no issues. Some of the things I completed are the Eagle Mike Raptor fuel petcock (direct fuel flow vs vacuum), new Deka AGM battery, Galfer steel braided front and rear brake lines, Ricochet...
  6. Johnnny13

    USMC M1030B1 Restoration

    I replaced all of the clutch fibers, clutch springs, water pump gasket, right case gasket. Then cleaned the oil screen (looked pretty good), threw on a Eagle mike oil fill plug, the shift linkage (elongated version), eagle mike low profile magnetic drain plug, and new oil filter. I replaced all...
  7. Johnnny13

    USMC M1030B1 Restoration

    I dumped the oil, replaced the oil filter, and added an Eagle Mike low profile drain plug. Decided to do the doohickey and replaced the left side outer engine cover from an older engine. The spring was broken so I replaced it with an Eagle Mike lever and torsion spring. I also decided to change...
  8. Johnnny13

    USMC M1030B1 Restoration

    Got the spacers for the lower shock mount. Got the rear end together and the engine in. I’m going to check the valves, replace a cracked side cover, and do the doohickey.
  9. Johnnny13

    USMC M1030B1 Restoration

    I went ahead and installed the heat shields back onto the muffler. I cleaned and painted it with VHT high temp flat black paint. I put in a new header to muffler gasket, new heat shield hardware, and a new header to muffler clamp. I also put in a new OEM ignition. The Marines epoxied the key in...
  10. Johnnny13

    USMC M1030B1 Restoration

    Started getting the bike into a rolling chassis. I’m using a used Progressive 465 shock I got off a forum member. These bikes originally came with a upgraded Progressive 420 shock but this one is trashed and not rebuildable. Other than that, the only other new stuff that wasn't mentioned in the...
  11. Johnnny13

    USMC M1030B1 Restoration

    It's amazing how much easier it is with power, lights, and being 10 feet from my house.
  12. Johnnny13

    USMC M1030B1 Restoration

    Made some good progress. I replaced all the swing arm and suspension linkage bearings and sleeves, the 4 wheel bearings, sprocket carrier bearing, and the speedo grease seal. I also had to rebend the “ears”. Just for the wheels: new front / rear disks, new front and rear disk bolts, new sprocket...
  13. Johnnny13

    USMC M1030B1 Restoration

    I busted the tires by hand. Apparently, this bike was ridden without a rear spacer at some point (sprocket side). You can see where the sprocket carrier was scraped away. I plan on replacing all 5 wheel bearings, front & rear sprocket, rear sprocket carrier, and front & rear disc (and bolts).
  14. Johnnny13

    USMC M1030B1 Restoration

    Stripped the bike down with a buddy in one night. Just waiting on the paint and new parts to turn it into a roller. It’ll be the original green. Also finally moved everything from the three storage lockers to the garage in my new house. Having lights, power, and an air compressor, will make life...
  15. Johnnny13

    USMC M1030B1 Restoration

    Sold the latest tan bike already. Decided to start on the next one in a week or two. I’ll be keeping this one and it'll be the original green color. From the UIC code on the inventory tag, it looks like it belonged to H&S Company 3/6 2nd Marine Division. I pulled the engine a year or so ago to...
  16. Johnnny13

    USMC M1030B1 Restoration

    Now its for sale on eBay. https://www.ebay.com/itm/184344719570
  17. Johnnny13

    USMC M1030B1 Restoration

    Finally got the bike done. I’ll probably list it for sale on eBay sometime next week. Walk around video of the bike HERE
  18. Johnnny13

    USMC M1030B1 Restoration

    Got the tank on the bike. I installed the Raptor fuel petcock so it's now direct flow. Capped off the vacuum port on the carb. The IMS supplied tank mounting straps are always ill-fitting so I’ll be modifying them. Just need to rewire the gauge to work properly, get the faring and side plastics...
  19. Johnnny13

    USMC M1030B1 Restoration

    I went ahead and painted two tanks with Monstaliner. It turned out ok but was a huge pain in the ass. Taping off the bolt holes / fuel petcock area was difficult since it required removing the tape after the second coat without touching the still wet tank. One is for the current bike (pictured)...
  20. Johnnny13

    USMC M1030B1 Restoration

    Got the bike started today. It shifts through all of the gears and the radiator fan works as well. Just have to sort out some gauge light issues, paint the tank, and get the plastics on.
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