Aluminum cabinets

shade

Well-known member
A lot of this is in the design and knowing what sort of shapes/ profiles a fabricator can make. No glue or friction is used. I am using 1/4" button head bolts with tee-bolts. The main body is light gauge aluminum. The tray on the bottom stiffens up the assembly once bolted in place.
You hadn't mentioned a fastening system so I was wondering how you were holding it together.

Nice brake work. If there are tool marks, they must be minimal.
 

HAF

Active member
Yup. 80/20 mixed with aluminum fab. I think its an easy way for anybody to make cabinets.
 

doug720

Expedition Leader
I own several aluminum trailers - mostly Featherlites, and use aluminum for many other projects

These are cargo type, but I made, or had made, cabinets and storage areas with aluminum.

Aluminum is great - light, strong, does not rot, no smells, etc., everything noted above, and more. But...

It has drawbacks too.

Cold/Heat - I equate an aluminum trailer to a thermometer or an aluminum beer can - If it's hot outside, it hot inside, cold out, cold in. Near 100% thermal transfer, and very difficult to provide a thermal break to stop the transfer.

Noise - Harmonics make aluminum louder than any other material. Installing sound deadener sheets helps, but still loud - Think race car. If this camper is open to drivers compartment, you will need effective sound control, or it will make for long noisy drives.

Stark look and dirty - The look of bare aluminum sheet has it's moments, but... It is also dirty, as it transfer gray/black to anything that comes in contact with it that moves or vibrates.

Great material, but, good planning and execution are needed to make it comfortable.

Good luck.
 

HAF

Active member
I appreciate constructive feedback. I get it on the thermal break. I found a great thermal break panel that is manufactured in Germany. Its 3/8 inch tick dense foam in between two thin, yet sturdy aluminum sheets. I have also found that I can make a fold or break in the rear section of cabinet that make allowance for "step
that is made from low conductive materials-wood or plastic. The step aids in hanging the uppers. I didnt do that on these as I have thermal break insulation. I found that a little felt strip keeps the cabinets quiet. I have a local anodizer here in the city that I have used. Once anodized, the surface does stay clean. For now I am going with raw aluminum because I love the look of metal. Once its aged, off to the anodizer they go.
This new look transformed the interior of my camper. It has a sort of sleek utilitarian look.
 

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HAF

Active member
Cabinet corn
 

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Alloy

Well-known member
Correct. I should've said laser, but plasma or water jet could get the job done. The cutting method wasn't really the point of my question.

That kind of work is often subbed out. I was curious if he was doing it all in-house.

A CNC Router is the best to cut aluminum.
-No heat distortion / heat affected zone.
-Drill/cut holes any size without blowout.
-Edges are 90 degrees.
-No contamination of the cut edge.
-No dross or burr.
 

HAF

Active member
I still have it! I put my camper on my truck and have been using it. Installing changes at my home. The door to my shop is only 10 ft tall which requires my to remove it to get it into shop. I have another build going on in my shop-a 12 foot turtle.
 

Lwing

Member
Awesome, looked hard at prefab aluminum cabinets, exspensive and not what you want, when you gonna start taking orders
 

HAF

Active member
I can make overhead cabinets from a simple hand sketch-send me what you have.
The look is more utilitarian without looking home made. I am working on a neat baltic birch plywood inner lever-arm that when coupled with a 1/4" bungee provides a light and simple way to hold overhead doors open.
I am working on design and build of lowers that include drawers.
 

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HAF

Active member
Cabinets are in and wired. Decided to go with a fabric wall covering to balance the utilitarian look. Used Kapatech panels for the backers. The panels are 3/8" thick foam with a thin layer of aluminum both sides. I have glued 1/8" foam to the panels than added material. Easy and super lightweight.
Used vinyl snap lock flooring that went in nicely. It seems durable and is not glued in.
 

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