M2 Freightliner Ambulance Conversion Project. 2007 Crew Cab

Ozrockrat

Expedition Leader
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Coachgeo

Explorer
is that thing cast steel (cast iron)? don't you have to go thru ton of PITA complicated special steps to weld to it? Or is that bracket going to be a clamped onto the axle and or are you going to pick up existing mount holes to bolt this to the axle?
 

Ozrockrat

Expedition Leader
It is cast steel and weldable. And the guy next door is certified for pressure welding in nuke plants. So I leave it up to him. I do know he uses different rods for the root pass to the fillet welds. And he works for cheap American beers.
 

rlrenz

Explorer
Ok I need to tell someone about this. The missus is just not showing enough excitement.

Found a yoke (on eBay) that allows me to use the existing drive line (in 2wd) to get mobile in time for expo. Saving a lot of time and $$$.

Trying to match up to the mechanics 8.5c to my 1710 universal joints was proving impossible.

Getting the pinion nut torqued to 885 - 1030 ft lbs is going to be a bugger.

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Look up the calculations for adding an extension to a torque wrench - By my 1:00 AM math, it calculates to be a 23" extension - or look for a torque multiplier. Northern Tool has then fairly reasonably. You could also use the torque multiplier they sell for truck lug nuts - with the 58:1 ratio, you'd need an input torque of about 16 ft-lbs, plus maybe 10% to account for gear train efficiency.

Have fun!

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Strouty

New member
I am sure your welder knows what he is doing, maybe you could ask him what he is doing so you can post the procedure for others to use? That mount looks great, should be rugged as can be.

My fire truck project may not be doable, at least not like I wanted to, I would essentially need to cut the original frame off behind the cab and set it on top of an entirely new frame, this would give me enough clearance with the engine and transmission, but then it raises hell with my rear axle height. To top it off, I am trying to mount a knuckle boom behind the cab and they want the frame to be no higher than 42”, that isn’t going to happen with the larger tires.
 

Ozrockrat

Expedition Leader
Good idea Jack. I will plate them after the rest is welded. Here is the rest of the bits. 1/2” wrapped around the axle for lateral strength and the mounting plate for the panhard rod bracket. That will be drilled in place which will be a real bugger to do but easier to actually get right.

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locrwln

Expedition Leader
Good idea Jack. I will plate them after the rest is welded. Here is the rest of the bits. 1/2” wrapped around the axle for lateral strength and the mounting plate for the panhard rod bracket. That will be drilled in place which will be a real bugger to do but easier to actually get right.

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That's looking good. It's hard to "overbuild" an axle side track bar mount.

Jack
 

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